This project was built and designed by Caleb from YouCanMakeThisToo. It’s a refined woodworking build that combines precision joinery with functional design, resulting in a custom humidor built to preserve cigars and showcase fine craftsmanship.
The build features a box-within-a-box design, using Spanish cedar for its interior humidity control properties and wenge inlays for an elegant exterior accent. Whether you’re looking to improve your box-making skills or create a personalized gift, this project offers an excellent balance of challenge and reward.
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Choosing Materials for Performance and Appearance
The core of this build is Spanish cedar, selected for its ability to retain moisture and resist warping—critical traits for maintaining the ideal cigar environment. For the outer shell, Caleb uses plywood for stability, veneered with Spanish cedar to maintain consistency in both appearance and function.
To elevate the look, corner inlays made from wenge are incorporated into the design. The rich, dark tones of wenge contrast beautifully with the light cedar, adding visual interest and a refined, custom feel.
Prepping the Lumber
With no jointer on hand, Caleb starts by identifying the straightest edge of each board to establish a reliable reference. This technique helps keep cuts true and the joinery tight as the build progresses.
The boards are then trimmed to width and run through a planer for consistent thickness. Once milled, they’re resawn and cleaned up to produce the panels that will form the box’s outer shell.
Constructing the Outer Box
The outer box is assembled using rabbet joints, a method that increases both strength and surface area for gluing. Rabbets are cut into the end grain to receive the top and bottom panels, which are sized to fit flush.
As the glue-up dries, the top and bottom pieces are veneered and shaped. The top, made from plywood with a Spanish cedar veneer, adds structural support while maintaining a unified look.
Adding Wenge Inlay for Detail
Caleb enhances each corner with decorative inlays of wenge. These are cut by first notching the corners of the box, then precisely fitting the inlay pieces into place.
To keep things tight and gap-free, he starts with the shortest inlay pieces and works his way around, making micro-adjustments to ensure each piece sits cleanly. The contrast between woods adds a luxury feel that sets this box apart from standard designs.
Building the Inner Cedar Liner
The defining feature of any humidor is its interior liner, and Caleb builds this as a second box that slides perfectly into the outer shell. Spanish cedar is used again here, cut and trimmed to fit tightly inside the main body.
A marking knife helps refine the fit with accuracy, allowing for small adjustments that result in a snug, moisture-resistant seal. This inner structure is what makes the humidor function properly and retain consistent humidity.
Installing Hinges and Hygrometer
The lid is connected with hinges that allow it to open to a limited angle—enough for easy access without risking damage to the box or lid over time. Caleb cuts hinge mortises to recess the hardware and keep the profile clean.
He also installs a hygrometer, a must-have for monitoring internal conditions. A hole is drilled to house the hygrometer securely, giving users easy visibility without sacrificing design or functionality.
Sanding and Finishing
Once assembled, all edges and surfaces are sanded smooth. Attention is given to softening the corners and refining any minor imperfections in the veneer or inlay.
A lacquer finish is applied to the inside for light protection without interfering with the cedar’s properties. The outside receives multiple coats for durability and shine, helping the humidor resist wear and moisture over time.
A Thoughtful, High-End Gift
What begins as a box build evolves into a precision woodworking project that blends beauty with utility. The layered construction and attention to material choice give this humidor lasting appeal and performance.
Built as a gift for a friend, this project highlights how woodworking can create meaningful, lasting items. From joinery techniques to elegant finishing, it’s a great example of how small design details elevate a project.
Please support Caleb by visiting his website: https://www.ycmt2.com/.