This project was built and designed by Stan Sullivan from Simply Easy DIY. It’s a cost-effective way to turn a standard drill press into a functional sanding station, complete with an integrated dust collection system for a cleaner shop environment.
Stan walks through each step of the build with clear reasoning, focusing on practical solutions that any woodworker can apply using basic tools and scrap materials.
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Why Build a Drill Press Sanding Station?
Drum sanders and spindle sanders are great tools—but they often come with a high price tag and take up a lot of shop space. Stan’s goal with this project was to solve a real problem in his own workspace: he needed a way to sand small parts and curves efficiently, without investing in another bulky tool.
By using his drill press, a tool most woodworkers already own, he creates a compact sanding station that delivers reliable performance at minimal cost. The added benefit? Built-in dust collection to control airborne particles and reduce cleanup time.
Building the Base with Simple Joinery
The foundation of the station is a small box constructed using dado joints and basic plywood panels. This sturdy base supports the sanding drum and includes a cutout for dust extraction.
Stan cuts a bottom panel slightly oversized to allow for clamping room during assembly. The side panels are cut to height and secured to the base with dado joints—grooves that lock the parts together without needing extra fasteners.
Rather than using a dedicated dado blade, Stan makes his dado cuts with a standard table saw blade. By making two passes and using a stop block, he’s able to define the groove edges and clean out the center with a chisel. This technique is simple and effective for any shop setup.
Creating the Sanding Drum
For the sanding drum, Stan uses a piece of scrap hardwood—typically a 2×6—that he shapes into a cylinder to fit into the drill press chuck. The drum must spin as evenly as possible to reduce vibration and produce smooth sanding results.
After mounting the drum, he sands it by hand using a sanding block and coarse grit paper. This extra step balances the drum, helping it rotate more smoothly and reducing stress on the drill press during use.
Once balanced, the drum is wrapped with sandpaper to provide the sanding surface. Stan recommends testing the drum at low speed and adjusting as needed to get the best finish.
Integrating Dust Collection
One of the most valuable features of this project is the dust collection system built into the base. A hole is cut in line with the sanding drum, and a hose port is added to connect with a standard shop vacuum.
This setup pulls dust downward as sanding occurs, capturing most of the debris before it spreads around the workspace. It’s a simple system, but it makes a noticeable difference in shop cleanliness and air quality.
Stan notes that even a basic vacuum will work, though a high-capacity model or additional filtration can improve results. The closer the dust port is to the drum, the more efficient the suction.
Why It’s Worth Building
This project stands out for its smart use of materials and its practical application. It doesn’t require any specialized machines or expensive supplies—just thoughtful planning and a few hours of shop time.
By building it himself, Stan not only saves money but also creates a tool that fits his exact needs. The compact footprint makes it easy to store or set up quickly when sanding small parts or curves.
The result is a reliable, compact drum sanding station that adds functionality to the drill press without permanent modifications. It’s perfect for shops where space and budget are limited but performance still matters.
Tips and Add-Ons
For woodworkers looking to take the build further, Stan suggests a few optional upgrades. One idea is to create a height-adjustable platform that allows you to control how much of the drum is exposed. Another is to shape future drums on a lathe if one is available, giving you a perfectly round sanding surface from the start.
Improving dust collection is another area where this project can grow. Using a fine mesh filter or positioning the vacuum intake more precisely can enhance performance even more.
Every addition is optional, and that’s part of what makes this build appealing. It’s flexible, upgradable, and tailored to your own workspace needs.
Get Stan’s plans here: https://www.simplyeasydiy.com/2014/03/diy-drill-press-drum-sanding-station.html.