This project was built and designed by Tyler from DIYTyler. Known for his smart workshop solutions, Tyler created this double flip-top workstation to solve a familiar problem—running out of space for tools.
By combining multiple tools into a single, rotating surface, this build allows for more flexibility and functionality in even the smallest workshop setups. It’s a clever way to consolidate your equipment without sacrificing usability.
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Why a Flip-Top Workstation?
Tyler came up with the double flip-top design after realizing that his wall space was maxed out. This setup gives you access to four tools while only taking up the floor space of two.
Each surface flips over to reveal a second tool, mounted securely on the reverse side. This means fewer tool stands in your shop, easier transitions between tasks, and better overall workflow.
Key Design Features
The main innovation in Tyler’s build is the use of drawer slides mounted horizontally. These allow the entire flip-top assembly to slide away from the wall before rotating, creating space to work with longer stock.
A simple locking system keeps the platform secure in either orientation, ensuring both safety and convenience. Once rotated into place, the top locks down firmly to prevent any movement during use.
Materials and Tools
The primary materials used include plywood for the main surfaces and 2×6 lumber for the base structure. This combination gives the workstation enough weight to stay put, but still makes it manageable to move if needed.
Other materials include heavy-duty drawer slides, conduit, barrel locks, and various bolts. Most of the tools required—like a miter saw, pocket hole jig, drill, and brad nailer—are already in most woodworkers’ shops.
Starting the Build
The process begins by breaking down the plywood and cutting the structural lumber to size. These pieces are joined using wood glue, pocket holes, and brad nails to create a rigid and level platform.
Precision is key here. Tyler recommends taking time to ensure all cuts are square and flush, especially for the rotating top where small misalignments could affect tool performance later.
Installing the Drawer Slides
The drawer slides are what make this design unique. Mounted on both sides of the base, they allow the flip-top portion to pull out from the wall before rotating.
Tyler emphasizes the need to position the slides correctly and parallel to each other. Improper spacing or alignment can cause sticking or tipping during operation.
Adjustable Feet for Leveling
To keep everything stable, Tyler installs adjustable feet made from T-nuts and bolts. These allow the workstation to sit level, even on uneven concrete shop floors.
It’s a simple addition that greatly improves safety and user experience. Being able to fine-tune the base keeps the flip mechanism smooth and ensures accurate cuts when the tools are in use.
Dealing with Setbacks
Every build has its challenges. Tyler initially tried to make shaft collars from hardwood, but they cracked under pressure during testing.
He switched to metal collars, which solved the issue and reinforced the need for adaptability during the building process. Projects like this often evolve during construction, and being able to pivot can save time and frustration.
Final Assembly and Extras
Once the frame and rotating mechanism are complete, Tyler adds small drawers to the base. These provide storage for accessories, making it easy to keep bits, blades, and wrenches close at hand.
The last step is to test the flip-top rotation and make sure the locks engage correctly. Each tool should mount securely, flip smoothly, and stay locked in place during operation.
Why It’s Worth Building
This double flip-top workstation is ideal for woodworkers who want to save space without sacrificing functionality. It reduces clutter, improves workflow, and can be customized to fit the tools you use most often.
It’s also a great example of how design thinking and basic materials can come together to solve real-world shop problems. Whether you’re in a one-car garage or a larger dedicated space, this build can make a big difference.
Tips for Your Own Build
Tyler notes that if he were to rebuild the workstation, he’d adjust the spacing between the drawer slides to simplify construction. Small tweaks like this can be helpful if you decide to take on the project yourself.
The design is also flexible enough to accommodate different tool combinations. Sanders, planers, spindle sanders, and benchtop jointers are all good candidates for this kind of setup.
Please support Tyler by visiting his website here: diytyler.com