Brisket Cutting Board with Juice Groove and Reservoir

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Matt Hagens

This project was built and designed by Caleb from YouCanMakeThisToo. It’s a detailed cutting board project made for brisket and other large cuts of meat, featuring a juice groove and a built-in reservoir for collecting drippings.

The design blends clean joinery with creative shaping, giving woodworkers a chance to build something both practical and impressive. Whether you’re making it as a gift or for your own kitchen, this board is a great project to hone a range of woodworking skills.

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What Makes a Brisket Board Different

Unlike standard cutting boards, a brisket board is designed to handle heavier, juicier cuts. Caleb’s version includes a perimeter juice groove as well as a recessed cup area to collect drippings, keeping the serving surface clean.

This functional layout makes it easier to carve and serve food without the mess. The reservoir also adds visual interest, making the board feel more like a centerpiece than a utility item.

Planning and Layout

The first step is carefully marking out the board’s shape and key features. Caleb uses a router with a cove bit to create the groove, starting with precise measurements to define the groove’s path.

Laying out the center point and radius of the groove involves some basic geometry. Once marked, the groove is routed in multiple shallow passes to avoid tear-out and achieve a consistent depth.

Stabilizing the Wood and Carving the Reservoir

Before routing, any cracks in the wood are stabilized to keep the final board strong and long-lasting. This might involve filling small voids or reinforcing weak areas, especially with live edge or figured wood.

The reservoir cup is added using a mix of router work and hand shaping. Caleb focuses on blending the cup naturally into the board while keeping a smooth, functional curve. While you can freehand it, taking your time to refine the shape with chisels or sanders gives it a professional finish.

Sanding and Surface Prep

Once shaping is complete, the entire board is sanded using a low-vibration sander. Starting with 80-grit and working up through 120 and 180 ensures the surface is smooth without rounding over edges too much.

Caleb stresses the importance of consistent sanding to bring out the grain without dulling the details. At this stage, the board is almost ready for finish—but there’s still room to add personal touches.

Adding Custom Details

Laser engraving or CNC routing can be used to add logos, names, or graphics. Caleb uses a Shaper Origin to demonstrate how modern tools can add precise, repeatable detail.

With shaper tape applied, the Origin scans the workspace and overlays digital designs onto the board. This makes alignment easy and allows for clean, intricate engraving without a traditional CNC setup.

Cutting the Final Shape

Once the groove and reservoir are in place, the final shape of the board is cut. Caleb outlines the board using a track saw or the Shaper Origin, then roughs out the curves on a bandsaw.

To clean up the edges, a trim router is used with a flush trim bit. This step ensures smooth, accurate sides and a consistent profile across the entire board.

Handling Filler and Finish

While Caleb typically uses a clear grain filler, a neutral filler used in this build turned out lighter than expected. To correct this, he applies stain to darken the filler and unify the color.

If a filler doesn’t perform as expected, scraping it back and switching to a different product—like a black paste filler—is sometimes the better choice. The key is to experiment and adapt based on the final look you want.

For food safety, all finish materials should be chosen carefully. Caleb doesn’t specify the final oil used, but food-safe mineral oil or specialized cutting board finish is always a reliable option.

A Creative, Functional Kitchen Project

This brisket board stands out for its combination of utility and thoughtful design. The juice groove, reservoir, and optional custom engraving make it great for entertaining and everyday use.

Whether you’re working with premium hardwoods or experimenting with design ideas, this project offers a lot of room for creativity. Even if you don’t have high-end tools like the Shaper Origin, you can still build a version of this board using traditional techniques.

Caleb’s approach emphasizes flexibility, showing how woodworking is as much about solving problems as it is about following plans. Each board becomes a unique reflection of the maker and the tools they use.

Please support Caleb by visiting his website: https://www.ycmt2.com/.

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