DON’T buy a Track Saw? Build this instead!

This project was built and designed by Izzy Swan. It features a smart, space-saving in-feed system designed to make cutting large sheet goods easier, safer, and more precise—without the need for a track saw.

If you regularly work with plywood or MDF panels, this build can dramatically improve your workflow. It adds control and stability when feeding material into a table saw and takes up far less room than most commercial alternatives.

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Why Replace a Track Saw?

Track saws are great for breaking down large sheets, but they’re not always the most efficient or cost-effective solution for small workshops. Izzy designed this system to fill that gap—giving woodworkers a sturdy in-feed platform that supports large panels with ease.

After stepping away from a full-size CNC setup, Izzy needed a way to maintain precision when working with sheet goods. This build was his answer: a portable, foldable in-feed system that brings CNC-like material control back into the shop.

Materials and Prepping the Parts

The main structure is built from a combination of standard plywood and ABS-laminated plywood for added strength. Baltic Birch is also used in several key spots, showing how offcuts and leftover materials can be put to good use.

Before assembly, all parts are cut down to size. Izzy speeds up the process by batch-prepping duplicate parts and using painter’s tape to hold pieces together while drilling—an efficient trick that keeps everything aligned and saves time.

Laying Out the Design

Once the parts are ready, layout begins with the top brace, which acts as the structural spine of the unit. Every mark is made with care to ensure precise leg placement and alignment.

The top brace is attached first using CA glue, which sets quickly and allows fast progress. Pilot holes are pre-drilled for screws, which eliminates splitting and helps keep the whole assembly accurate.

Folding Legs with Adjustable Feet

The legs are mounted next, using a hinge system that allows them to fold up when not in use. Each leg includes a set of adjustable feet that can be tapped out for a snug fit on uneven shop floors.

To prevent any shifting while under load, leg stretchers are added between each pair. This reinforcement makes the system feel solid and trustworthy—even when moving heavy panels.

In the center section, Izzy installs a small bumper to protect the lift arm, which is added later. This kind of design detail shows the thought he puts into both function and long-term durability.

Lift Arm for Easier Loading

The lift arm is what sets this system apart from a standard support table. Fitted with a simple hook at the end, it allows a single person to load full-size sheets without strain or awkward balancing.

To install the arm, Izzy uses a self-centering bit to mount the hinge cleanly. Once in place, the arm pivots smoothly and tucks away when not needed.

This small addition makes a big difference—especially for solo woodworkers handling bulky material. It reduces fatigue and minimizes the risk of damaging the sheet before it even reaches the saw.

Custom Mounting Bracket

To integrate the in-feed system with his table saw, Izzy fabricates a custom bracket from aluminum. This bracket allows the entire setup to attach directly to the saw and align with the work surface.

A layer of non-slip rubber is added to the bracket to improve grip and minimize vibration. Once positioned correctly, pilot holes are drilled and screws are installed to secure the setup firmly in place.

Because table saw designs vary, this bracket may need to be adapted depending on your saw model. However, the concept is universal and can be customized with basic tools and hardware.

A Smart Solution for Sheet Goods

This in-feed table isn’t just a work surface—it’s a smart handling system designed for efficiency. By helping guide material into the saw smoothly and safely, it reduces errors and improves cut quality.

It also eliminates the need to wrestle with large panels on a cramped bench or pay for a bulky track saw setup. For woodworkers short on space or working solo, that’s a huge win.

Why It Works

By combining thoughtful design with practical materials, Izzy has created an elegant solution to a common shop problem. The fold-down legs, adjustable height, and lift arm work together to offer support and flexibility in a compact footprint.

Rather than replacing one tool with another, this project enhances your existing equipment—bringing precision and repeatability to your workflow without adding clutter.

Final Thoughts

This build is a great example of how small changes in the shop setup can lead to big improvements in day-to-day work. Whether you’re cutting full sheets of plywood or just want a better way to support your material, this in-feed system is worth building.

It’s a fast, functional project that can be customized to fit your tools and space, and it makes one-person operation much easier.

Please support Izzy by visiting his website: https://www.izzyswan.com/.

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