This project was built and designed by Mark from Gunflint Designs. It’s a smart, affordable lumber storage rack that mounts overhead—making excellent use of wall space above a window to keep wood out of the way but within reach.
Designed for tight or cluttered shop layouts, this system combines two-by-fours with EMT conduit to create strong support arms. Mark’s clever adjustments for wall structure and load capacity make it a standout solution for any woodworker looking to organize overhead space efficiently.
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Tackling a Tricky Space
The goal of this project was to build an overhead lumber rack without taking up valuable wall or floor space. Mark chose to install it above a window—an area that’s often overlooked in shop layouts.
This setup works especially well in small shops where storage is limited. By keeping the rack overhead, materials stay accessible but don’t interfere with bench space, tool movement, or lighting.
Working with Unusual Wall Framing
One of the key challenges in this build was the framing of Mark’s shop itself. Unlike standard framing with vertical studs, the wall was constructed with horizontal studs spanning the full length.
This unusual layout meant Mark couldn’t rely on typical mounting techniques. Instead, he installed vertical supports that extended from the concrete floor to the rack, anchoring into the horizontal studs along the way.
These vertical supports distributed the load evenly and allowed him to bypass the framing limitations. The solution preserved strength without compromising wall integrity.
Material Selection and Planning
The materials were simple but thoughtfully chosen. Mark used standard 2×4 lumber for the vertical structure and EMT conduit as horizontal arms to hold the boards.
EMT, or electrical metal tubing, is an inexpensive material with a high strength-to-weight ratio. It’s easy to cut, drill, and mount—making it ideal for DIY shop racks.
Before starting, Mark measured and marked everything in advance to minimize errors during cutting and assembly. This prep work helped the project move smoothly from step to step.
Building the Support Structure
With measurements in hand, Mark began installing the vertical supports. These boards were anchored securely into both the concrete base and the wall studs behind the drywall.
Leveling was an important part of the build. Because the wall had a slant, Mark used shims behind the supports to make sure everything sat square and upright. Even slight adjustments were critical to ensuring long-term stability.
Once the uprights were secured, he moved on to mounting the EMT arms. These were cut to length and angled slightly upward—a smart feature that prevents lumber from slipping forward over time.
Strength Testing and Load Capacity
To test the build, Mark placed several boards on the rack and even applied his own body weight to demonstrate its strength. The design held up easily, showing that the materials and mounting method could support substantial loads.
This simple strength test helps viewers feel confident replicating the project in their own spaces. It also validates the functionality of the EMT conduit as a reliable lumber support.
Affordability on a Budget
One of the most impressive aspects of the project is its cost. Mark estimates the build came in under $25 (not counting fasteners), making it a high-value solution for small shops or budget-conscious woodworkers.
Using EMT instead of more expensive metal brackets or manufactured hardware helps keep the cost down. Combining that with off-the-shelf 2x4s means the materials are widely available no matter where you’re located.
Final Assembly and Setup
After the rack was installed, Mark loaded it up with a variety of lumber lengths and dimensions. This gave the rack an immediate functional upgrade to the shop space and proved the system’s versatility.
The overhead position keeps materials off the floor and out of the way while remaining fully accessible. It’s especially helpful for long boards that don’t fit easily on wall racks or in corner bins.
Shop-Specific Adaptations
This design is flexible and can be customized to different wall types, shop sizes, or lumber collections. Woodworkers with angled ceilings or open rafters might adapt the mounting style to fit their structure.
Mark also encourages viewers to reuse materials when possible. Repurposing leftover 2x4s or conduit from other projects can make the build even more economical and environmentally friendly.
Smart Design with a Lasting Impact
This overhead rack shows how a bit of planning and creative problem-solving can turn unused space into something useful. Mark’s design balances strength, cost, and ease of assembly in a way that makes it practical for almost any shop.
Whether you’re building a full workshop from scratch or just trying to tame your growing pile of boards, this overhead rack is a great upgrade. It clears clutter, improves workflow, and looks sharp while doing it.
You can see all of Mark’s plans here: https://www.gunflintdesigns.com/project-plans.