This woodworking technique was demonstrated by Jodee from Inspire Woodcraft. It’s a detailed walkthrough of achieving a clean, consistent charred finish inspired by the traditional Japanese method known as Shou Sugi Ban.
Jodee explains how burning wood not only adds striking visual contrast but also enhances the durability of your project. With the right tools, safety setup, and careful technique, anyone can try this process on their own builds.
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What Is Shou Sugi Ban?
Shou Sugi Ban is a wood-burning technique that originated in Japan centuries ago. The goal is to preserve and beautify wood by charring its surface, which naturally protects against insects, moisture, and decay.
Though traditionally used for exterior siding, it’s also popular in furniture and accent pieces today. Jodee explains how a modern twist on the method can give your work a deep, grain-enhancing finish while still preserving the protective benefits.
Choosing the Right Wood
The first step is selecting a wood species that responds well to burning. Jodee recommends softwoods like cedar or pine, which char evenly and produce great visual contrast once brushed.
Different woods yield different results, so experimentation is encouraged. Grain patterns, knot density, and natural oils all affect how the wood burns—and how the final product will look.
Must-Have Tools
To achieve the Shou Sugi Ban effect, you’ll need a propane or MAP gas torch. Jodee prefers a roofing torch for larger projects because it provides a wide, steady flame.
For smaller pieces or more delicate control, a handheld propane torch is ideal. MAP gas burns hotter than propane and can speed things up, but beginners might want to start with propane for easier control.
Having the right brush on hand is also important. After burning, a soft-bristled brush will help remove loose char and highlight the grain without damaging the surface.
Safety Comes First
Wood burning is inherently risky, so Jodee stresses the importance of proper setup. Always work on a fire-resistant surface—like concrete—and clear away sawdust, shavings, or anything flammable nearby.
Gloves, goggles, and a fire extinguisher should be part of your setup every time. Working outdoors or in a well-ventilated area is also key, as burning wood releases smoke and fumes.
Jodee sets up his torch with a stable base and long hose, keeping the tank far from the working surface. This extra distance reduces the chance of accidents and keeps the flame under control.
The Burning Process
Start with a light pass across the wood surface. This first layer opens the grain and creates a base for deeper burns later.
Keep the torch moving in smooth, consistent strokes. Lingering in one area can result in scorching or uneven texture. As you go, adjust your speed and distance to control how deeply the flame penetrates.
Knots in the wood burn differently from straight grain. Jodee recommends heating them gradually, which avoids blowing out the knot or creating a pitted surface. These areas may take longer, but they often become standout features in the final finish.
Achieving Even Results
One of the biggest challenges with Shou Sugi Ban is consistency. Rushing through the process or holding the flame unevenly can create patchy results.
Jodee takes his time and frequently steps back to assess the burn. A mirror burn—where both sides of a board look the same—is ideal for larger panels or matched pieces.
The trick is to layer the char gradually. Start with a surface burn, then return for darker accents or deeper texture if desired. This layered approach also brings out more detail in the grain without sacrificing control.
Brushing and Finishing
After the wood has cooled, brushing is the next key step. Use a soft-bristle or nylon brush to remove loose char and bring out the grain beneath.
For projects with heavy burns, you may need a stiffer brush or even a wire brush. But for lighter textures, a gentler approach preserves more contrast and keeps the grain clean.
Once brushed, a finish can be applied. Jodee recommends using a clear coat to seal and protect the surface while allowing the char and grain to remain visible. Oils, polyurethanes, or waxes can all be used, depending on whether the piece will be indoors or outside.
Always test your finish on a scrap piece first, especially if you’ve never combined it with burned wood before. Some finishes darken the grain too much or cause the texture to lose clarity.
Final Thoughts
Mastering the Shou Sugi Ban–inspired burn takes time and practice, but the results are worth it. Jodee’s method highlights how simple tools and careful technique can completely change the look and feel of a basic board.
It’s a finish that’s as durable as it is dramatic, and once you understand how to layer your burns and brush properly, you can apply it to a wide range of projects—from wall panels to cutting boards and more.
Support Jodee by visiting his online store here: https://inspirewoodcraft.com/collections/all.