Reader Project: A Sam Maloof-Style Rocking Chair, 16 Months in the Making

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Gus B.’s wife gave him a set of plans for a Sam Maloof-style rocking chair for Christmas. Sixteen months later — with a spiral-staircase project squeezed in alongside — he had this: a walnut rocker with sculpted seat, hand-shaped spindles and bent-laminated rockers, trimmed with maple and ziricote and finished in Osmo.

If you’ve ever looked at a Maloof rocker and wondered how much work is hiding in those curves, Gus’s progress photos below are a pretty honest answer.

In Gus’s words

My wife bought me a CD and plans for a Sam Maloof rocking chair for Christmas. It took me about 16 months, as I was also converting my spiral staircase from carpet to oak. I needed a lot of patience, as the plans were not the most precise. It took a lot of shaping of the back spindles, arms and seat. I also learned how to make a mold to bend the rockers.

The build

  • Project type: Furniture
  • Skill level: Advanced
  • Wood: Walnut, maple and ziricote
  • Finish: Osmo, applied with a cloth — “love that finish”
  • Tools: Table saw, angle grinder with a carving disc, Veritas tapered tenon cutter, sanders
  • Time: About 16 months, alongside a staircase renovation
  • Cost: Roughly $700
  • Plans: A purchased Maloof-style plan set (Gus doesn’t recall which — there are several online)

Biggest challenge

The screws they suggested did not work properly, and I had to find screws that would actually hold the arms, back and seat.

Photos

The finished rocker at home — walnut with maple and ziricote accents.
The finished rocker at home — walnut with maple and ziricote accents.
Front view in the shop: sculpted seat, shaped spindles and the flared crest rail.
Front view in the shop: sculpted seat, shaped spindles and the flared crest rail.
The rocker-to-leg joint, with a contrasting maple strip laminated into the walnut rocker.
The rocker-to-leg joint, with a contrasting maple strip laminated into the walnut rocker.
The seat starts as a glued-up walnut blank.
The seat starts as a glued-up walnut blank.
The seat after sculpting — most of this shaping was done with an angle grinder and carving disc.
The seat after sculpting — most of this shaping was done with an angle grinder and carving disc.
Two leg blanks after shaping, with the joinery cut where they meet the seat.
Two leg blanks after shaping, with the joinery cut where they meet the seat.
Seat and rear legs joined, showing the signature Maloof joint.
Seat and rear legs joined, showing the signature Maloof joint.
The leg joint, counterbored for screws — the plans’ suggested screws didn’t hold, so Gus sourced his own.
The leg joint, counterbored for screws — the plans’ suggested screws didn’t hold, so Gus sourced his own.
Back spindles roughed out, ready for shaping.
Back spindles roughed out, ready for shaping.
The same spindles after hand-shaping to their final tapered profile.
The same spindles after hand-shaping to their final tapered profile.
Bent-laminating the rockers on a shop-made form — clamps, and plenty of them.
Bent-laminating the rockers on a shop-made form — clamps, and plenty of them.
The rockers fresh off the form.
The rockers fresh off the form.

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