This project was built and designed by Connor from Shopfix.
The build focuses on strong, repeatable drawer construction for a frameless cabinet using full-extension slides and plywood drawer boxes. The approach balances simple shop tricks with reliable joinery to create drawers that run smoothly and stand up to heavy use.
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Design and Intent
The cabinet is built as a faceless unit so the drawer slides mount directly to the cabinet sides for a clean, minimal look. The design emphasizes tight reveals and matched drawer faces for a professional aesthetic that still works in a busy shop environment.
The goal was durability and serviceability rather than fancy joinery, enabling easy replacement of bottoms and long-term reliability. Small details—like consistent spacing and easy access for screws—were prioritized to keep future maintenance simple.
Lumber Prep and Drawer Bottoms
Parts were ripped and dado grooves cut to accept removable drawer bottoms, allowing the bottoms to be replaced if they wear out. Notching the drawer backs where the bottom slides in prevents binding and makes assembly and future replacement straightforward.
Keeping parts organized and labeled after ripping and dadoing is a small habit that pays off when building multiple identical boxes. The approach favors repeatability over single-piece perfection so all boxes fit uniformly.
Joinery and Box Assembly
Pocket holes are the primary joinery used for the drawer boxes, combined with clamps and 90° assembly jigs to ensure square assemblies. Using pocket screws allows fast, strong joints while keeping the outside faces clean once the drawer faces are applied.
Once the box is assembled, additional screws through the bottom into the back panel lock the parts together and add long-term rigidity. The result is a simple but rock-solid box that handles shop wear without fuss.
Installing Slides — The Spacer Block Trick
Instead of fiddly jigs, a stack of spacer blocks sets slide height consistently and quickly along the cabinet sides. Resting the slides on these blocks eliminates measuring for each slide and produces perfect alignment every time.
Slides are mounted slightly back from the cabinet edge so drawers close tight against the face frame, and the layout on one side is duplicated on the other to keep things square. This method is low-tech, fast, and repeatable for multi-drawer builds.
Fitting Drawers Without Stress
To set consistent gaps between drawer faces, scrap boards stacked on the previously installed drawer act as shims to set drawer height. A temporary board clamped across the cabinet front creates a register surface so each drawer can be pushed flush and secured accurately.
Screws are driven progressively through the slide holes—front, middle, then rear—so nothing needs to be held awkwardly while fastening. This sequence makes installation smooth and avoids fighting gravity or hard-to-reach angles.
Drawer Faces and Hardware Alignment
Cutting all drawer faces from the same sheet of plywood and keeping them in order produces an excellent grain match across the cabinet. Each face is trimmed to leave a deliberate shadow line between drawers, which preserves the matched look while maintaining clarity between parts.
Hardware placement is handled with a consistent jig and a drilling guide for perfectly square holes, and the handle fasteners are used to temporarily hold and fine-tune face position. Allowing a small bit of wiggle room in the screw holes makes final alignment forgiving while the faces are permanently secured.
Drawer Interior and Mats
Custom drawer mats were cut using a wooden template clamped beneath the liner so a razor can trim the mat cleanly against the edge. This simple jig produces crisp, curl-free liners that look finished and keep tools from sliding or scratching the bottom.
Fit-and-finish inside the drawer matters just as much as the outside in a shop environment, and adding liners is a small upgrade that improves usability and longevity. The same template method can be reused for any drawer size to produce consistent interiors.
Why This Build Matters
This drawer method emphasizes practical, repeatable techniques that are accessible in a small shop while still delivering professional results. The combination of dado bottoms, pocket-hole boxes, spacer blocks for slides, and matched faces produces drawers that are serviceable, adjustable, and visually cohesive.
These ideas translate easily to kitchen cabinets, garage storage, or workstation builds and can be adapted to different materials or slide types. The emphasis on serviceability and alignment helps avoid future headaches and makes the build usable for years to come.
Please support Connor by visiting his website: https://www.shopfix.services/.