This project was built and designed by Jason from PatriotDIY.
These cornhole boards are a step up from basic backyard sets, combining a refined plywood top and a sturdy internal frame with built-in conveniences like bag storage, drink holders, and lighting for nighttime play.
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Design
The boards present a clean, professional look with a decorative stencil-stained graphic on the playing surface and softened corner profiles for a finished appearance.
Integrated features such as recessed drink holders and onboard bag storage are incorporated without compromising the playing surface or the visual flow of the top.
Lumber Preparation and Cutting
Jason begins by breaking down a high-quality plywood panel for the tops and ripping the frame components to width, then trims parts to length for a consistent fit during assembly.
Edges and openings are shaped and smoothed before assembly to reduce cleanup later and to ensure the parts fit together with tight joints and comfortable carry handles.
Frame and Joinery
The internal frame is assembled with glue and pocket hole fasteners, and middle supports are added to stiffen the playing surface and reduce bounce for more consistent play.
Edges are rounded and the frame receives a thorough sanding so the top can be attached cleanly, keeping the overall profile low and rigid.
Legs and Hardware
Swing-out legs are fitted with a pivot so they fold neatly into the frame, and their angle is set to provide the proper playing height and stability when extended.
Jason trims the leg ends to sit flat on the ground and positions supports so the legs lock solidly into place, making setup and breakdown quick and repeatable.
Bag Storage and Accessories
One board incorporates an internal storage compartment accessed by a hinged lid, using simple internal supports to create a shallow box for the bags.
A latch holds the lid closed during transport, and the storage design keeps the playing surface uncluttered while remaining easy to access between games.
Lighting and Night Play
Lighting is added around the hole to allow nighttime games, with a low-profile half-ring fixture mounted to keep the light clear of other features like the drink holders.
The battery pack tucks under the board and the lights offer customizable colors, making the boards functional and festive after dark.
Finishing for Durability and Playability
A stencil method with cut vinyl is used to stain the graphic onto the top, and a gel-type stain is chosen to minimize bleed under the masking for crisp lines.
Because the boards are intended for outdoor use, a weather-resistant clear finish is applied in multiple thin coats, followed by progressive abrasion and a light buff to achieve a smooth, slightly satin playing surface that balances slide and grip for the bags.
Assembly and Final Fit
The top is centered on the finished frame and fastened through the pocket holes so the assembly is rigid and serviceable over time.
Fine adjustments to leg placement and hardware locate the drink holders and folding mechanism so everything operates smoothly and stores compactly for transport.
Why This Build Matters
This project showcases how relatively simple techniques—careful layout, pocket-hole joinery, and thoughtful accessory integration—can elevate a familiar game into a long-lasting, feature-rich set.
The methods demonstrated are adaptable for builders who want to customize graphics, add storage, or tailor the boards to different play styles and environments.
Get Jason’s plans here on Esty.