Parallel Guide Jig for Table Saws

Photo of author
Matt Hagens

This project was built and designed by Connor from Shopfix.

The parallel guide jig is a shop-made alignment tool that references the table saw’s miter slot to create a dead-parallel reference face for aligning a misbehaving fence.

It combines a miter-slot runner, sliding top rails, and a readable measuring strip with acrylic guides to produce repeatable, accurate rip cuts on older or imperfect saws.

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Design

The jig is built around a simple premise: use the factory-machined miter slot as the single mechanical reference and create a flat, parallel face that can be trimmed directly against the blade.

That trimmed face then serves as the alignment surface for the saw fence, removing guesswork and cumulative measurement errors.

Connor focused on rigidity and repeatability so the jig behaves the same every time it’s installed and removed. The sliding top rails are locked once dialed in, turning a temporary setup into a reliable shop fixture.

Materials and Prep

The platform centers a tight-running miter-slot runner and a pair of sliders that bear on machined dadoes, so initial milling and test-fitting are critical for accuracy. Trimming the runner and platform ends ensures the jig enters and exits the miter slot cleanly without catching.

Before glue and fasteners, a dry fit confirms everything slides freely and stays square; this step prevents binding or racking later.

Small shims and pilot holes can be used to align embedded tracks and fasteners so the finished assembly keeps consistent pressure across the face.

Joinery and Mechanical Alignment

Critical joints are simple but deliberate: dados for runners, routed slots for adjustable bolts, and a connector that ties both sliders together to keep pressure even.

Using a square clamped to a miter gauge or similar mechanical reference while cutting those grooves locks the geometry to the blade, not just to visual alignment.

Glue and brads hold the runner and platform while clamps bring everything together during curing, and a few reinforcing supports on the outer slider prevent rocking when the jig is extended. Those details keep the jig from introducing error when used on wider rips.

Adjustment, Measuring, and Usability

An adhesive measuring strip and clear acrylic guides provide a readable, repeatable scale that outperforms many stock fence tapes. By switching the jig between left and right miter slots the usable range extends well beyond the measuring strip’s basic span, so wider rips remain simple to set up.

Adjustable bolts running in routed slots let both sliders move freely during setup, then lock solid once the fence is positioned. Connor also added a simple hanger so the jig slips into the miter slot, is adjusted, and stowed quickly — improving workflow for real shop use.

Why This Jig Matters

Older table saws often have perfectly machined miter slots even when their fences are out of alignment, so a jig that references the slot solves a common, persistent problem.

By converting the miter slot into a mechanical truth, this approach prevents burn, binding, and inconsistent rips caused by an off-kilter fence.

The design is adaptable to many shops: it’s a repeatable fixture that restores accuracy without replacing the saw’s fence or relying on complicated measuring routines.

For woodworkers who value precision and efficiency, the jig saves time and reduces waste while making accurate ripping straightforward.

Please support Connor by visiting his website: https://www.shopfix.services/.

 

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