This project was built and designed by Connor from Shopfix. It’s a high-performance miter saw station that blends clean design, efficient storage, and workshop durability—making it a standout addition to any woodworking space.
With thoughtful upgrades and clever problem-solving, Connor built a setup that maximizes both form and function. It’s more than just a saw stand—this station becomes the backbone of the entire shop.
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A Cleaner, Smarter Workspace
The project began with a full shop reorganization to make room for the new build. Connor carefully cleared out the area, describing the process as a game of Tetris—shuffling tools, carts, and supplies until everything had a place.
Once the space was ready, he focused on materials. Connor chose prefinished birch plywood for a clean look and easier maintenance. The smooth finish and durability of the plywood elevated the visual appeal right from the start.
Cabinet Construction Without Face Frames
Connor built the base cabinets using a frameless (faceless) cabinet approach. This method eliminates the need for face frames, speeding up construction and simplifying drawer and hardware installation.
Assembly relied on a mix of glue, brad nails, and pocket hole screws. For stronger holding power in plywood, Connor used coarse-thread screws and clamping jigs to keep everything square and aligned during glue-up.
Reinforcing the Structure with Stretchers
Horizontal stretchers were added between cabinet walls to enhance stability and tie the unit together. These stretchers provide essential support for drawer slides and shelving while adding strength to the overall frame.
Connor also included a double-wide section for expanded storage without compromising strength. The consistent use of pocket holes—strategically placed to avoid interference—helped keep everything locked together cleanly.
Drawer Design for Accessibility
Full-extension drawer slides make it easy to reach every corner of each drawer. Connor built the drawer boxes to exact dimensions and used spacer blocks to speed up slide installation without extra jigs.
Drawer construction was done with a focus on strength and longevity, using tight joinery and quality materials. Whether storing tools, parts, or hardware, these drawers are built for constant shop use.
Leveling the Station on Uneven Floors
Installing long cabinets on a workshop floor isn’t always easy—especially if the floor isn’t level. To solve this, Connor added leveling feet under each cabinet box, allowing micro-adjustments for a perfectly flat work surface.
A wall cleat system was also added along the back of the station. This keeps the entire assembly firmly secured and ensures the cabinets align seamlessly across the span.
Creating a Strong and Level Work Surface
To build the main surface, Connor doubled up on plywood for extra thickness and durability. The added mass prevents sagging and gives the top a sturdy feel, even during heavy use.
He secured the surface using figure-eight fasteners. This method allows the top to expand or contract slightly with humidity changes while staying tight and flush over time.
Hidden Adjustable Platform for Miter Saw
A standout feature of the build is the adjustable miter saw platform. This section can be raised or lowered to line up perfectly with the work surface—a game-changer for getting accurate cuts every time.
Connor used threaded bolts and a support bracket system to create this fine-tuning mechanism. Once dialed in, the saw bed remains perfectly flush with the surrounding surface, eliminating any guesswork.
Professional Cabinet Doors and Details
To complete the look, cabinet doors were built with soft-close hinges installed using a concealed hinge jig. Edge banding was applied to all exposed plywood edges for a finished, polished appearance.
Connor also paid special attention to matching the drawer faces to the cabinet grain. This detail gives the entire station a seamless, high-end aesthetic, even though it’s made from simple plywood.
Upper Cabinet and Tool Storage
Above the saw, an upper cabinet was added for storing glues, finishes, and frequently used items. This keeps the work area clear and puts essential supplies within arm’s reach.
Tool storage was designed with workflow in mind. Instead of overloading drawers, Connor kept each tool type grouped and accessible, helping maintain focus and productivity during builds.
A Workshop Upgrade Worth the Effort
This miter saw station isn’t just about organization—it’s about creating a shop setup that works with you. The thoughtful layout, clean design, and functional upgrades turn a common shop feature into something far more useful.
For woodworkers looking to level up their workspace, this project offers inspiration and practical advice on building smart and building clean. With clear plans and attention to the little things, Connor’s station is both a centerpiece and a tool in its own right.
Please support Connor by visiting his website: https://www.shopfix.services/.