This project was built and designed by Chris from B&O Craftsman.
Chris demonstrates how to make a small wooden Christmas sleigh using only hand tools and a few common supplies, emphasizing a relaxed, old-school approach to woodworking.
The project is scaled down to a decorative size that’s quick to make and easy to adapt for gifts, ornaments, or toy play.
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Design
The sleigh is a compact, traditional silhouette reduced to a 3½-inch-tall version that still reads as a classic holiday piece. Its simple profile makes the project approachable while allowing small creative touches like rounded runners and a painted two-tone finish.
Lumber Prep and Templates
Chris uses a pre-cut board commonly available at hardware stores and a printed template to keep layout consistent without heavy milling. He prefers poplar for its stability and clean appearance, and advises caution with softer woods like pine that can split more easily when cut by hand.
Cutting without Power Tools
All cutting is done with hand tools, centered around a coping saw for the profile cuts and careful template work to guide the shapes. The template is attached with spray adhesive for a secure bond, and Chris shares a simple removal trick to keep edges clean before sanding.
Joinery and Assembly
The body is assembled from two profile sides connected by three internal slats that create the sleigh’s box and provide rigidity. Gluing is done by eye with alignment checked using a square, and temporary weight applied while the glue cures to ensure a flat assembly.
Shaping and Sanding
After cutting, the parts are refined entirely by hand with progressively finer grits—starting around 80 grit to shape and moving to 220 grit for a smooth finish. Small details and tight curves are smoothed using sandpaper wrapped around a dowel or similar forms to reach into nooks and maintain consistent curves.
Finishing and Uses
Finishing is simple and effective: the runner area is masked and painted a contrasting dark color while the body receives a classic red coat, yielding a cheerful, high-impact look. The finished sleigh works well as a decorative accent, a toy for dolls, a small gift vessel, or scaled down into an ornament.
Overall Takeaways
The project highlights how thoughtful templates, basic hand tools, and careful sanding can produce a polished result without machines. The approach is adaptable—makers can scale the pattern, vary the paint scheme, or simplify the internals for a lightweight ornament version.
Get Chris’ templates here: https://b-o-craftsman-shop.fourthwall.com/products/mini-christmas-sleigh-templates.