This project was built and designed by Taylor from Designed by Taylor. It’s a simple, rustic entryway table made from reclaimed barn wood, perfect for adding warmth and character to any space.
Using reclaimed materials makes the project both meaningful and environmentally conscious. The result is a custom furniture piece that tells a story with every detail.
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Selecting Reclaimed Wood
Taylor begins by sourcing reclaimed barn wood from a local farm. This type of material often carries unique textures, tones, and signs of weathering that add natural charm.
Choosing reclaimed wood also brings sustainability into the shop. It’s a great way to give old materials new purpose while keeping the project cost-effective.
Cutting and Shaping the Pieces
The build starts with squaring up each end of the board. Taylor trims the wood using a miter saw, ensuring clean edges for accurate joinery later on.
Next, he makes 45-degree angle cuts on the ends to create the legs and top. These angles help form a waterfall effect when the table is assembled, giving it a continuous grain look.
Sanding and Surface Prep
Once the boards are cut to size, the sanding process begins. An orbital sander is used, working through grits of 80, 150, and 240 for a smooth, touchable finish.
This step removes rough spots and prepares the surface for glue and finish. Taylor also keeps the edges slightly rounded for comfort and a polished appearance.
Cleaning and Planing
After sanding, Taylor uses a wire brush to clean out any remaining debris from hard-to-reach areas. This is especially useful when working with reclaimed wood that has textured grain or small imperfections.
He also uses a planer to flatten the connecting faces, which helps ensure tight, even joints during glue-up. This attention to detail improves the fit and final strength of the assembly.
Joining the Table Sections
Glue is applied to the 45-degree miter joints where the legs and top will meet. Taylor allows the glue to absorb briefly into the end grain for better adhesion.
Dowels are added for extra strength using a doweling jig for precise alignment. These dowels lock the corners together, making the table both strong and attractive.
Clamping and Dry Time
Once the joints are aligned, Taylor clamps the table together and lets it dry overnight. This step gives the glue time to cure fully and ensures a sturdy bond.
After the glue is set, any exposed dowels are trimmed flush. The result is a clean, professional-looking joint that holds up over time.
Applying the Finish
For the final step, Taylor uses a matte finish to protect the wood and bring out its natural beauty. The finish is stirred gently to avoid bubbles and applied with a quality brush.
After the first coat dries for 24 hours, the table is lightly sanded with 320-grit paper. Additional coats are added as needed, giving the table a smooth and durable surface.
A Table With Character
The finished table is both simple and striking, showcasing the unique grain and texture of the reclaimed wood. It fits seamlessly into entryways, hallways, or even behind a sofa.
By building with salvaged materials, Taylor adds both craftsmanship and conscience to this project. It’s a timeless piece made from wood that already had a story to tell.
Want to See the Full Build?
Please support Taylor by visiting his website here: https://www.designedbytaylor.ca/