This project was created by Fisher’s Shop, and it’s perfect for anyone looking to upgrade their workshop storage. With a design that maximizes space and functionality, this guide will walk you through the steps to create your own mobile tool cart using just two sheets of plywood.
Materials Needed
- 2 sheets of 3/4″ plywood
- Wood glue
- Brads or nails
- Drawer slides
- Heavy-duty locking casters
- Danish oil (for finishing)
Tools Required
- Table saw
- Miter saw
- Nail gun
- Router
- Drill
- Clamps
Step 1: Cutting the Plywood
First, head to your local big box store and have them cut down the two sheets of plywood for easier transport. Once at home, start by cutting all the pieces according to your design. Begin with the 3/4″ sheet, as it is easier to manage.
Step 2: Assembling the Drawers
Start by assembling the drawers using basic butt joints, wood glue, and brads. Once the drawer boxes are built, attach the bottoms using the same method and trim any overhangs with a router.
Step 3: Building the Carcass
Next, move on to the carcass of the cart. Use pocket hole joinery for quick and secure assembly. Drill holes along the edges and back panel, clamp the pieces together, apply glue, and drive in screws.
Step 4: Installing Drawer Slides
Install the rails on each drawer box by marking guidelines and securing them in place. Then, mount the slides into the carcass using a drawer slide jig to ensure proper alignment.
Step 5: Final Assembly
Place the drawer boxes into the carcass to ensure a proper fit. Adjust the drawer faces as needed, then fasten on the top with glue and screws, trimming any excess with the router.
Step 6: Adding Casters
To make the cart mobile, attach heavy-duty locking casters. Make sure to counterboard the holes for the caster mounts to ensure everything fits perfectly.
Step 7: Creating Drawer Pulls
For the finishing touches, create drawer pulls from walnut to match your shop’s aesthetic. Use a cabinet hardware jig for precise drilling of the holes, then secure the pulls in place.
Step 8: Finishing Touches
Finally, apply Danish oil to give the cart a protective finish and enhance its appearance. Your mobile tool cart is now complete and ready for use!
Congratulations! You’ve built a sleek and functional mobile tool cart that will enhance your workspace.
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