Looking for a budget-friendly woodworking project? This solid workbench design was created by Jay Bates from Jay’s Custom Creations. With readily available materials and simple steps, anyone can build this workbench that is perfect for any workshop.
Materials and Tools Needed
- 2×10 Southern Yellow Pine boards (approximately 6 feet long)
- Wood glue
- Clamps
- Table saw
- Jointer
- Planer
- Bandsaw
- Drill
- Chisels
- Measuring tape
- Wedges (for Tenons)
Step 1: Prepare the Top Assembly
The build starts with the top assembly, as some base dimensions will be derived from it. Select 5 clean 2×10 boards, rip them in half, and stand them on end to complete the top assembly. This ensures a solid surface without knots showing through.
Step 2: Glue the Beams Together
Glue the boards together in three individual beams. Ensure that the pieces are bowed out in the middle to create a natural spring when glued. Use dedicated coals to avoid damaging the surface while clamping.
Step 3: Square the Beams
After the glue has dried, square the beams using a jointer. This will reduce the amount of hand planing needed later. Make sure to also run them through the thickness planer to flatten the bottom surface.
Step 4: Join the Beams
Using floating Tenons, join the beams together to form the top. Apply glue and clamp the joints, ensuring an even bead of glue squeeze-out.
Step 5: Build the Legs
Next, move on to the legs. Mill the wood for the legs and cut Tenons that will fit into the mortises on the underside of the top. The legs will be attached using through Tenons.
Step 6: Cut Mortises
Using a plunge router, cut the mortises for the leg Tenons. Ensure that the mortises are clean and fit well with the Tenons for a sturdy assembly.
Step 7: Assemble the Base
Mill the beams for the long and short rails, and create half lap joints to connect everything. Once the joints are cut, you can proceed to glue everything together.
Step 8: Final Assembly
Glue the legs into the top first, ensuring a tight fit. Use wedges to secure the joints. Once the glue has dried, add the stretchers and any additional components like vices.
Final Thoughts
This workbench is a solid and practical addition to any workshop, built to withstand heavy use. With a final cost of around $110, it’s a budget-friendly option that doesn’t compromise on quality. For those looking for detailed plans, Jay Bates offers comprehensive plans to guide you through the process.