The video “Your crosscut sled is way too big” is by Scott Walsh. In this tutorial, Scott showcases his latest creation: a compact and efficient crosscut sled.
The sled’s dimensions are tailored for cutting narrower boards, measuring 32 inches wide by 10.5 inches deep. Scott emphasizes that while larger panels may require a different approach, this sled is ideal for everyday cuts, making it a preferred choice for hobbyist furniture makers.
One of Scott’s key design choices was to eliminate the cumbersome forward fence, significantly reducing the sled’s weight. He notes that many woodworkers often build oversized sleds that are rarely utilized to their full potential. Instead, Scott aims for a lightweight solution that remains functional without unnecessary bulk.
To enhance the sled’s functionality, Scott doubles the thickness of plywood for the fence, stop block, and guard, ensuring sturdiness. He opts not to include t-tracks in the sled base, as he prefers to keep separate jigs for distinct functions. This choice simplifies the design and maintains the sled’s lightweight nature.
As he assembles the sled, Scott showcases his method for cutting dados and ensuring precise measurements. The attention to detail in this project highlights the importance of safety and functionality, especially with the guard that prevents the blade from jumping out during operation.
Scott also discusses the installation of miter bars, which guide the sled through the miter slots on the table saw. He emphasizes the need for a snug fit, ensuring smooth operation while avoiding unnecessary adjustments due to humidity changes.
As the project progresses, Scott meticulously adjusts the fence, using creative techniques like playing cards to fine-tune the alignment. This practical approach showcases his problem-solving skills and dedication to achieving precision in woodworking.
In the final stages, Scott attaches additional components, including a t-track for quick setups and an adhesive measuring tape for accurate cuts. His innovative stop block extension is a standout feature, allowing for repeatable cuts ranging from 24 inches to 44 inches.
Scott’s crosscut sled is not only functional but also lightweight, making it perfect for everyday use in the workshop. With the right balance of features and simplicity, this sled is sure to become a staple for any woodworking enthusiast.
For those interested in building their own version, Scott provides detailed plans available for purchase via the link in the video description. This project is an excellent example of how thoughtful design can lead to improved efficiency and enjoyment in woodworking.