The video “Why don’t more Workbenches have this?” is by Scott Walsh. In this engaging video, Scott walks viewers through the process of building a robust workbench using 2x4s and plywood, tailored for all skill levels and types of woodworking projects. He shares insights, tips, and even a significant announcement that will excite woodworking enthusiasts.
Building an Absolute Unit
Scott starts by emphasizing the importance of having a solid work surface. He refers to this workbench as an “absolute unit,” perfect for anyone looking to tackle various woodworking tasks. He acknowledges that while the build is beginner-friendly, it does require a few essential tools. This means that even novice woodworkers will find the project accessible, yet they’ll need some basic equipment to get started.
Tool Requirements
One of the first points Scott makes is about the necessary tools for this project. He clarifies that a miter saw isn’t essential; instead, crosscutting shorter pieces can be accomplished using a table saw, which he claims is more accurate. For longer pieces, a circular saw paired with a speed square will suffice. Scott reassures viewers that they don’t need a jointer, planer, or bandsaw for this build.
Creating the Parts
Scott dives into the construction details, explaining how he uses the rip fence on the table saw to straighten the edges of the lumber. He mentions that he “nibbles” a little off each side until he achieves the desired width, which he finds more effective than working with raw 2×4 edges.
He highlights that all carcass parts will be doubled in thickness. By ripping them down to 3 inches, all parts end up being a uniform size, which is easier to work with. Scott emphasizes the importance of glue in the assembly process, noting that screws are merely placeholders for clamps while the glue dries. He humorously mentions his lack of an “influencer amount of clamps,” which resonates with many hobbyists.
Joint Techniques
As Scott constructs the legs, he describes using built-in half flaps for the short rails and aprons to glue into, which creates a strong joint. He notes that while there might be gaps in the laminations, this is acceptable for a workbench. For those looking to perfect their build, he suggests using wood filler or sawdust mixed with glue to fill any gaps.
Working Without a Vise
Scott acknowledges the irony of using a workbench to build another workbench, especially since many viewers may not yet own one. He mentions that much of the work will be done on the floor, using his body weight to stabilize the workpieces instead of relying on a vise. He offers practical advice on how to handle joints when clamps are in short supply.
Advanced Techniques
He introduces various methods for creating half flaps, including using a circular saw and chiseling out waste or employing a plunge router. Scott shares that while the latter might seem more efficient, it can be messier and more time-consuming, which is a key consideration for many DIYers.
Course Announcement
Scott then shifts gears to announce his new video course focused on building this workbench. He describes the course as accessible for both beginners and intermediate woodworkers, featuring multiple options for various steps depending on available tools. The course includes a comprehensive 30-page PDF with detailed plans and over 3.5 hours of focused instruction.
Storage Solutions
Scott emphasizes the importance of utilizing the workbench space for storage. He suggests incorporating cabinets, shelves, and drawers to keep tools organized. He describes a simplified cabinet design that minimizes plywood use while maximizing storage potential, featuring vertical plywood dividers to house nine drawers.
Materials and Construction
Medium Density Fiberboard (MDF) is recommended for creating a flat work surface, which is both easy to work with and cost-effective. Scott explains how to ease the edges with a roundover bit and shares tips on maintaining the durability of the MDF top.
Vice Installation
Scott stresses that a workbench’s primary role is to hold workpieces securely, which is where a vice comes into play. He discusses the installation of a cast iron front vice, including the necessary preparations and adjustments needed for different workbench designs.
Dog Holes and Accessories
Scott prefers dog holes for their versatility and the variety of accessories available. He provides a step-by-step guide on measuring and marking the location for the dog holes, debunking the myth that expensive jigs are necessary for accurate layouts.
Drawer Construction
Scott addresses the efficiency of having multiple drawers for organization. He shares his approach to building drawers without hardware, using butt joints, glue, and screws, which he assures viewers is strong enough. He discusses the design of drawer bottoms that double as slides, enhancing functionality.
Finishing Touches
Before concluding, Scott discusses the importance of finishing the workbench, not only for aesthetics but also for durability. He applies an oil-based poly finish to protect the surfaces from glue and dirt, ensuring longevity.
Final Thoughts
Scott wraps up by expressing his excitement about the project. He believes that this workbench design is practical and straightforward, making it an excellent choice for many woodworkers.
