This project was created by Thomas from Thomas Custom Woodworks, and it’s perfect for anyone looking to better organize their workspace.
Materials and Tools Needed
- 3/4″ plywood for the tabletop
- 2×4 lumber for the frame and legs
- Wood glue
- Pocket hole screws
- Wood dowels
- Edge banding
- Construction screws
- Clamps
- Table saw
- Miter saw
- Router
- Drill
- 90-degree clamp squares
Step 1: Cutting the Tabletop Frame Pieces
Start by cutting all four tabletop frame pieces a bit longer than needed. This allows for adjustments when cutting the miters. First, cut a miter on one side of all four pieces. Once that’s done, cut a 45-degree miter on the other side to get the exact lengths.
Step 2: Gluing and Clamping the Frame
Once your frame pieces are cut, glue and clamp them together. Using 8-inch 90-degree clamp squares will make this step much easier and ensure everything is aligned at 90 degrees. After clamping, recess two screws into each long frame piece, which you’ll later hide with 3/8-inch dowels.
Step 3: Attaching the Tabletop Support
Next, cut the tabletop support piece to size and secure it to the frame using recessed 2.5-inch construction screws, hiding the screws with dowels on both ends. This piece is essential as it helps support the tabletop.
Step 4: Making Notches in the Lower Legs
For the lower legs, you’ll need to create notches. Using your table saw, make multiple passes to achieve a notch that’s 1 5/8 inches deep and 1.5 inches wide, which will accommodate the lower support stretcher.
Step 5: Cutting the Legs to Length
Cut all the legs to their final lengths using a miter saw with a stop block for consistency. Drill a hole near the top of each leg, which will allow the legs to fold up when the workbench is not in use.
Step 6: Attaching the Legs
Drill a hole into the side of the tabletop frame and use each leg as a guide for attaching them with a bolt, two washers, and a nut. For the lower leg support pieces, apply glue and screws, ensuring to recess them and hide with dowels.
Step 7: Adding the Upper Leg Support
Attach the upper leg support piece, which doesn’t have notches, using glue and recessed screws. Again, hide those screws with dowels, as this piece will keep the legs at a perfect 90 degrees.
Step 8: Adding Edge Banding
Use hardwood edge banding to cover the plywood edges on your tabletop. This not only enhances the appearance but also provides a finished look. Cut 1/4-inch strips and adhere them with glue and tape, trimming any excess with a router.
Step 9: Cutting the Wall Mounts
Now it’s time to cut the wall mounts. Use the table saw and miter saw to get the top and bottom pieces to their final dimensions. Mark where to drill holes for attaching the mounts into the wall studs.
Step 10: Final Assembly
Finish by cutting a notch along the bottom piece for a secure fit. This will allow the workbench to be flush against the wall and provide stability when in use.
This folding workbench is a fantastic addition to any workshop, providing more space and a smoother workflow. If you’re inspired to create your own, check out the detailed plans available on Etsy.