This project, created by DIY Montreal, is the perfect solution to reduce dust in your workshop.
Materials Needed:
- Dust Deputy
- 2-gallon bucket with lid
- Rigid portable shop vac
- iVac automated switch
- Extra hose
- Bosch 35mm adapter
- Quarter-inch plywood
- Wood screws and bolts
- Utility knife
- Drill and drill bits
- Forstner bit
- Brad nails
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Step 1: Assessing the Current Setup
Before starting the upgrade, you’ll want to assess your current dust collection setup. Initially, I used my shop vac connected to the miter saw, but as you can see, dust was flying everywhere.
Step 2: Building the Dust Cyclone
To improve suction and reduce airborne dust, I decided to build a dust cyclone system. Start by tracing and cutting out the hole for the cyclone to fit onto the bucket lid.
Attach the cyclone to the lid using bolts and washers. Ensure it’s sealed tightly to avoid any leaks.
Step 3: Connecting the Cyclone to the Shop Vac
Connect the shop vac to the top of the cyclone and the hose going to the miter saw to the side.
Next, set up the iVac switch to automate the shop vac, allowing it to turn on when the miter saw is activated.
Step 4: Constructing the Dust Hood
To further trap dust, build a dust hood behind the miter saw. Use quarter-inch plywood to create a box that surrounds the saw.
Step 5: Adding Sliding Doors
Add rails for the sliding doors using 1×2 lumber. You’ll need to cut out slots for the knobs on the back of the fence to ensure smooth operation.
Test the doors to ensure they slide smoothly and make any necessary adjustments.
Step 6: Testing Air Quality
After completing the dust hood, perform an air quality test to see how effective your new setup is. The results should show a significant decrease in airborne particles.
This setup not only helps to keep your workshop cleaner but also improves your overall health by reducing harmful dust exposure.