This woodworking project was built and designed by Drew Fisher from Fisher’s Shop. It’s an intricate roll-top bandsaw box featuring a unique roll-top lid, complete with a functional small drawer.
For more woodworking ideas and detailed build processes, check out Drew’s YouTube channel, Fisher’s Shop.
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Why Build a Roll-Top Bandsaw Box?
A roll-top bandsaw box is an excellent project for woodworkers looking to challenge themselves while creating something visually striking. Its unique design includes a smoothly operating roll-top lid and an elegant drawer for extra storage, making it both decorative and practical.
Building this type of box also allows you to explore various woodworking techniques, such as intricate bandsaw cuts, precise joinery, and creative detailing. It’s a rewarding project that showcases woodworking skills and craftsmanship beautifully.
Drew’s Concept and Approach
Drew designed this project as his first attempt at a bandsaw box, but he raised the stakes by including a roll-top lid for added complexity. To improve his chances of success, Drew built three boxes simultaneously, each from different hardwoods to create variety and explore the unique characteristics of each wood type.
His aim was to produce at least one perfect final piece, but the result exceeded expectations, providing valuable insights into working with different materials. This thoughtful approach demonstrates Drew’s methodical planning and craftsmanship.
Material Selection and Preparation
For the three bandsaw boxes, Drew carefully selected distinctive hardwood combinations: one box from cherry accented by ash and walnut, another from mahogany with similar accents, and the third from Jara wood featuring striking Bird’s Eye Maple accents. Each wood type contributed unique colors, grains, and textures to the final pieces.
Before assembly, Drew thoroughly prepared the wood by milling each piece to precise dimensions. He carefully squared each piece using a jointer and saw, ensuring accuracy from the outset and reducing complications during assembly.
Cutting and Shaping the Boxes
After preparing the wood, Drew attached printed stencils to guide precise cuts on the bandsaw. He used a specialized bandsaw blade for accurate shaping, carefully following stencil guidelines to minimize later sanding work.
Next, Drew performed vertical cuts to form the sides and main body, carefully drilling relief holes to make precise interior cuts for the roll-top sections. Each piece was meticulously sanded, smoothing out edges and ensuring an accurate fit before moving on to assembly.
Assembly of the Roll-Top Mechanism
During assembly, Drew carefully aligned the side runners to ensure smooth operation of the roll-top lids. Using precise gluing techniques, he maintained perfect alignment and structural stability.
After the glue dried, Drew carefully refined the runners, removing excess glue and smoothing the surfaces. His attention to detail was crucial for ensuring the lids operated smoothly and fit snugly into their tracks.
Creating and Installing the Drawer
Drew crafted the drawers using carefully oriented grain directions for maximum visual appeal. He hollowed out drawer interiors with precision, shaping them to provide practical storage space while complementing the overall aesthetic.
Once the drawers were fitted securely into place, Drew added tiny matching handles for functionality and visual cohesion. This attention to small details greatly enhanced the overall quality and appearance of the finished boxes.
Final Details and Finishing Touches
For the finishing touches, Drew carefully rounded over the edges and sanded each box to a perfectly smooth finish. He applied flocking inside the drawer compartments, creating a soft, elegant interior lining.
Finally, he applied multiple coats of Danish oil, enhancing the beauty of each wood type and protecting the surface from wear. Felt pads were added to the bottom, ensuring the boxes could safely sit on furniture without scratching.
Why You’ll Love Building This Box
Creating a roll-top bandsaw box is an excellent project for woodworkers looking to push their skills to the next level. It offers opportunities to experiment with design, precision woodworking, and detailed finishing techniques, making it both rewarding and enjoyable.
The final product not only showcases your woodworking talent but also serves as a beautiful and functional piece for your home. Whether given as a gift or kept as a personal treasure, this project demonstrates the incredible possibilities of woodworking.