Steve Ramsey from Woodworking for Mere Mortals shares an easy and sturdy woodworking project for creating a colorful springtime garden bench using just seven 2×4 studs. This guide will walk through the steps to build this vibrant bench that can enhance any outdoor space.
Materials and Tools Needed
- 7 Kiln-Dried Heat-Treated (KDHT) 2x4s
- Drill (handheld or drill press)
- Wood screws (3-inch deck screws)
- Wood dowels (3/4 inch)
- Sandpaper (120 grit)
- Exterior latex house paint
- Masking tape
- Clamps
- Saw (Japanese flush trim saw or hacksaw blade)
- Plywood (for stop block)
Step 1: Selecting the Right 2x4s
Start by choosing the right 2x4s for the project. Look for boards labeled as KDHT, meaning they are kiln-dried and heat-treated. This ensures they are dry and stable for outdoor use. The most crucial part of the bench is the seat, so select straight boards with nice grain patterns and no knot holes.
Step 2: Measuring and Cutting the Seat Slats
Measure and cut the seat slats to a length of 44 inches. Use a stop block for consistent cuts, trimming any mangled ends from the 2x4s.
Step 3: Drilling Holes for Dowels
At the drill press (or with a handheld drill), create holes at the ends of each seat slat. Use a stop block for uniformity, ensuring the best edge is marked and facing the same direction on all boards.
Step 4: Sanding the Edges
Sand the top edges of the slats using 120 grit sandpaper for a smooth finish. This enhances the comfort of the seat.
Step 5: Painting the Slats
It’s essential to paint the slats before assembly. This not only adds a vibrant color to the bench but also protects the wood from the elements. Ensure to paint the end grain well, as that’s where moisture can penetrate the wood.
Step 6: Assembling the Seat Slats
Cut dowels to size and thread them through the drilled holes in the slats, spacing them about a quarter inch apart. Use screws to secure the slats to the dowels.
Step 7: Cutting and Attaching the Legs
Set up a stop block to cut the four legs to the same length. Attach the leg connectors using deck screws, ensuring everything is aligned properly.
Step 8: Final Assembly
Attach the leg assemblies to the seat. Make sure the screws are staggered to prevent conflicts between screws on opposite sides.
Step 9: Final Touches
Lightly sand everything before applying a final coat of paint. This smooths out any rough spots and prepares the bench for outdoor use.
Conclusion
This garden bench is not only a fun project but also a functional addition to any outdoor space. With just a few materials and some basic tools, anyone can create a sturdy and stylish bench that brightens up their garden.