Looking for a compact woodworking station that fits your small garage? This project is designed by That Tech Teacher, and it aims to create an all-in-one mobile woodworking bench that efficiently utilizes space while providing functionality for various tools.
Materials and Tools Needed:
- Douglas fir 2x4s
- Maple plywood (3/4 inch thick)
- Kreg pocket hole screws
- Titebond III wood glue
- Leveling casters
- Track saw
- Jigsaw
- Drill
- Table saw
- Miter saw
- Planer
- Lag screws
Step 1: Assessing the Space and Tools
The first step is to clear out the designated area in your garage. The creator notes that the back corner of their two-car garage is the only space available for storage, which leads to a cluttered environment. By designing a workbench that fits this space, they aim to solve the issue of disorganization and make it easier to access tools.
Step 2: Designing the Workbench
The workbench will measure approximately 32 inches wide and 8 feet long, featuring built-in locations for a miter saw, table saw, and planer. Using higher quality Douglas fir for the frame enhances both the appearance and durability of the bench.
Step 3: Preparing the Wood
Before assembly, the creator runs the 2x4s through a planer to ensure a clean work surface. This step is not mandatory but recommended for a better finish. Once milled to size, the pieces for the frame are cut according to a pre-determined cut list.
Step 4: Frame Assembly
The assembly begins with creating the frame. The top rail requires a modification to create a ledge for the table saw to sit into. A track saw and jigsaw are used for this task, ensuring precise cuts.
Step 5: Attaching the Frame Pieces
To attach the frame pieces, a square is used for alignment, and pre-drilling holes prevents the wood from splitting. Pocket hole screws are utilized for their strength and invisibility from the outside.
Step 6: Installing Support Rails
Support rails are installed to hold the miter saw. Adjustments are made to ensure that the saw fits correctly. This step emphasizes the importance of precise measurements and adjustments throughout the build.
Step 7: Reinforcing the Frame
Once the frame is assembled, additional boards are cut and fitted into the openings for reinforcement. Titebond III wood glue is applied for added strength, and screws are used to secure everything in place.
Step 8: Installing the Casters
The next step involves installing leveling casters, allowing the workbench to be mobile. Each caster is secured with lag screws, ensuring that the workbench can be moved easily and locked into place when needed.
Step 9: Installing the Planer
Heavy-duty drawer slides are installed to accommodate the planer. This design allows for easy access while maintaining a compact workspace. Adjustments are made to ensure that the planer does not interfere with the table saw.
Step 10: Final Touches and Future Plans
The top of the workbench is temporarily attached using a piece of maple plywood. Final adjustments are made to ensure everything is flush and functional. The creator plans to add more storage and dust collection in future installments of the project.
Conclusion
This mobile woodworking station is designed to maximize efficiency in a small garage. By incorporating essential tools directly into the workbench, the creator has developed a practical solution for woodworking enthusiasts with limited space.