The Ultimate Lumber Storage Cart

Looking for a versatile lumber storage solution? This incredible lumber cart was designed and created by DIY Montreal, and it’s perfect for organizing your workshop.

Materials Needed

  • 2 sheets of 3/4 inch plywood
  • 4 caster wheels (2 with brakes)
  • Wood glue
  • 1-1/4 inch wood screws
  • 1-1/4 inch pocket hole screws
  • #12 1-inch pan head screws

Tools Required

  • Circular saw
  • Table saw
  • Miter saw
  • Drill/driver
  • Palm router
  • Kreg jig
  • Clamps
  • T-square

Step 1: Cutting the Plywood

Start by measuring and marking your plywood with the help of a T-square. Cut down your plywood into the required panel sizes using a circular saw, and then refine your cuts with a table saw and miter saw for accuracy.

Cutting plywood into panel sizes

Step 2: Assembling the Side Shelves

Begin by assembling the horizontal shelves on the left side. Cut shallow dados to help align the shelves easily. Attach the shelves using wood glue and screws from the backside.

Assembling the side shelves

Step 3: Creating the Center Compartment

Follow the same process for the center compartment. Make shallow dados, then use glue and screws to assemble. Remember to create pocket holes for later assembly.

Creating the center compartment

Step 4: Reinforcing the Base

Before attaching the caster wheels, reinforce the base by adding a small block of plywood. Secure the caster wheels using screws to ensure stability.

Reinforcing the base with plywood

Step 5: Final Assembly

Now comes the fun part! Put everything together by applying glue and aligning the side shelves with pocket hole screws to fix them to the base.

Final assembly of the lumber cart

Step 6: Enjoy Your New Lumber Cart!

Congratulations! You’ve built a functional lumber storage cart that not only organizes your workspace but also makes it easy to access your materials. Feel free to customize it further to fit your needs!

Completed lumber storage cart

Video

 

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