Scott Walsh, from Scott Walsh Woodworking, has created an innovative storage solution for his shop that combines functionality and style. This project is perfect for anyone looking to organize their workspace efficiently, especially with the added challenge of limited space. Using MDF, this project is beginner-friendly and can be completed in a few hours.
Materials and Tools Needed
- MDF (Medium Density Fiberboard)
- Primer and Paint
- Bondo (for filling screw holes)
- Wood screws
- Hinges
- Hooks
- Router
- Table saw
- Miter gauge
- Drill
- Self-centering drill bit
- Screwdriver
- Sandpaper
Step 1: Planning the Project
Scott starts by recognizing the need for quick and easy storage solutions for items like bags and rags. He sketches out his design in SketchUp, ensuring that he has a clear plan before he begins cutting. Working from plans helps keep his mind organized, avoiding the need to reset the fence multiple times, which leads to more accurate cuts.
Step 2: Cutting the MDF
Using a miter gauge, Scott bevels the top of the MDF at a 15-degree angle and cuts grooves for the back at the router table. After marking the bottom profile of the case sides, he cuts them out and traces the first side onto the second for accuracy.
Step 3: Creating the Panels
Next, Scott uses a box joint blade in his table saw to cut a quarter-inch groove for the front rails. He also cuts out panels to fit into those grooves, ensuring everything is precise.
Step 4: Assembling the Case
After cutting the necessary pieces, Scott temporarily assembles them using countersunk screws. This allows him to adjust the pieces as needed before final assembly.
Step 5: Sanding and Painting
Once all parts are cut and assembled, Scott sands each piece before applying a shellac-based primer and cabinet paint. He emphasizes the importance of using a product that extends drying time to help level out brush strokes.
Step 6: Final Assembly
With the painting complete, Scott mounts hooks at the bottom and attaches hinges for the lid. He uses a self-centering drill bit for accurate placement of the hinges, ensuring everything aligns perfectly.
Step 7: Mounting the Cabinet
Finally, Scott mounts the cabinet on the wall. He pre-drills holes into the wall and uses screws to secure the unit, ensuring it is level before tightening everything into place.
Conclusion
With the project complete, Scott now has a stylish and functional storage solution for his shop. This quick project not only organizes his space but also adds a personal touch to his workspace. For those looking to tackle similar projects, Scott encourages experimentation with different finishes and styles.