This project was built and designed by Mark from Gunflint Designs. It’s a playful woodworking project that recreates a classic toy—bringing a little nostalgia and craftsmanship together into one fun build.
Inspired by a toy his grandfather once made, Mark puts a fresh spin on the design while maintaining the timeless experience of opening a box to reveal a spring-loaded snake. It’s a simple project that offers plenty of joy for both the maker and the lucky recipient.
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Understanding the Snake Box Design
The surprise snake box combines durability, charm, and a clever mechanism. The box itself is crafted from sturdy hardwood, providing a polished look and lasting strength.
Inside, a lightweight snake figure is attached in a way that allows it to leap out when the box is opened. Mark’s version trades the traditional wire snake for a wooden design, adding a unique handmade quality to the project.
Prototyping Before the Final Build
Before creating the final product, Mark focuses on building a prototype to test dimensions and mechanical function. The prototype is made from cherry veneered MDF, which is affordable, easy to cut, and ideal for testing ideas without wasting expensive materials.
Using the original design as inspiration, Mark traces and cuts all the components, ensuring everything fits together neatly. Prototyping allows for refining the pivot mechanism, box size, and overall operation without the pressure of perfection.
Safe Cutting Techniques
Working with small pieces requires extra caution. Mark emphasizes safety by using push sticks and keeping the saw blade at a low height, minimizing the chance of accidents during close cuts.
Setting up a safe cutting environment is crucial, especially when making delicate parts like the sides and internal mechanisms of the snake box. These best practices keep the project flowing smoothly without unnecessary risks.
Assembling the Box Frame
Once the parts are prepared, Mark uses cyanoacrylate (CA) glue for fast assembly. A quick spray of accelerator speeds up curing, allowing parts to be handled almost immediately.
One side of the box is designed to be removable, attached with short screws. This makes future maintenance or repairs easy without compromising the structural integrity of the toy.
Creating the Snake Mechanism
Mark’s version of the snake is made from wood rather than flexible wire, adding a handmade feel to the project. He traces a playful shape based on the original and cuts it out with careful attention to balance and motion.
Precise pivot placement is critical. Holes are drilled, and spacers are added around the pivot to keep the snake centered, ensuring smooth movement when the box is opened.
Batch Production for Efficiency
Once satisfied with the prototype, Mark shifts into batch production mode. Jigs and fixtures come into play, speeding up tasks like cutting panels, routing dados, and assembling multiple boxes consistently.
Using a stop block on the crosscut sled and guides on the router table helps achieve exact dimensions across all pieces. This level of repeatability is essential for creating a set of finished snake boxes ready for gifting or selling.
Personalization with Engraving
Adding custom touches elevates the final product. Mark engraves fun designs onto the box lids, giving each one a unique look while maintaining the playful theme.
This extra step adds charm and personality, making the finished toy even more memorable. It’s a simple addition that can turn a fun project into a cherished keepsake.
Final Assembly and Testing
The last step involves assembling the complete box, attaching the snake mechanism, and adjusting the pull string for proper timing. Brass screws are used for attaching the removable panel, adding a touch of elegance and durability.
Once everything is in place, Mark tests the operation to ensure the snake pops out smoothly and consistently. Small adjustments to string length or pivot tension are made as needed to perfect the surprise.
Plans and Ready-Made Options
For those interested in building their own, Mark offers detailed plans on the Gunflint Designs website. These include full diagrams, templates, and measurements to help woodworkers of all skill levels replicate the project successfully.
If building isn’t on your schedule, Mark also sells completed snake boxes through his website. This is a great option for anyone looking to gift a unique, handmade toy without having to tackle the build themselves.
More from Gunflint Designs
In addition to fun projects like the snake box, Mark creates other creative woodworking pieces, including humorous signs and artistic decor. His projects blend skill, imagination, and a genuine love for woodworking that shines through in each piece.
Exploring his work on Gunflint Designs’ site or YouTube channel offers plenty of inspiration for anyone interested in functional, creative woodworking.
You can see all of Mark’s plans here: https://www.gunflintdesigns.com/project-plans.