The video “Router inlays | Who knew it could be that easy!?” is by DIY Montreal. In this tutorial, Marie shares a foolproof method for creating perfect router inlays using templates. The video dives into the essential tools and techniques involved in making both epoxy and wood inlays.
Understanding Guide Bushings
At the heart of the inlay process is the guide bushing. This little device is a game-changer for anyone using a router. Guide bushings help maintain a specific distance from the template, ensuring the template remains intact while cutting. They come in various sizes to accommodate different bits and are compatible with most router bases. However, those using a Bosch router will require an adapter kit to utilize standard guide bushings.
Preparing Your Workspace
Before starting, securing the workpiece is crucial. Whether clamped down or secured with double-sided tape, the stability of the piece affects the quality of the inlay. Marie emphasizes the effectiveness of template tape, which is designed to prevent damage to the wood upon removal.
Setting Up for Inlay
For the first inlay, a quarter-inch spiral bit is used along with a 7/16 OD guide bushing. A vital step is ensuring that the router’s base plate is centered correctly, which can be achieved using a centering cone. This step is essential to ensure that the bit is perfectly aligned with the bushing for precise cuts.
Creating the Inlay
Once the setup is complete, Marie demonstrates how to cut around the template in a clockwise direction. The technique is straightforward but requires careful control of the router to avoid aggressive movements. After the initial cut, the final inlay is revealed, showcasing a perfect fit within the template.
Filling the Inlay
Next, Marie fills the paw print inlay with epoxy. To prevent any color bleeding from the tinted epoxy, the edges are sealed beforehand. The careful application of pigment ensures a striking black finish, though an overpour can be a concern. The curing process is essential for achieving a hard, durable finish.
Shaping the Charcuterie Board
Transitioning from inlay to board shaping, Marie shares how to create a charcuterie board from the inlaid piece. A laser-cut template is used for the handle, and careful measurements ensure that the design is symmetrical and aesthetically pleasing. The bandsaw is employed to cut the shape, leaving just enough material for final shaping with a router.
Final Touches
With the shape established, Marie uses a flush trim bit to refine the handle’s edges. Throughout this process, safety is paramount. Tips for avoiding kickback and maintaining control of the router are shared, ensuring a smooth operation. The board is then sanded through various grits to achieve a polished finish.
Finishing the Board
To finish, several coats of cutting board oil and a layer of butcher block conditioner are applied. This step not only enhances the wood’s appearance but also protects it for future use. Marie expresses a personal connection to the board, opting to keep it rather than sell it due to the love invested in its creation.
Conclusion
Marie wraps up the video by highlighting the satisfaction of using inlay templates and the exciting possibilities they offer for future projects. This tutorial not only teaches practical skills but also inspires creativity in woodworking.
