This project was built and designed by Billy from Newton Makes. It’s a creative twist on traditional coasters, using a plaid pattern made from contrasting hardwoods to create a bold and functional set.
Billy’s design isn’t just about aesthetics—it’s also a great way to explore gluing techniques, end grain finishing, and precision cutting. Whether you’re a beginner or just want a weekend project that stands out, this is one worth trying.
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A Fresh Take on a Familiar Project
Wooden coasters are often considered beginner projects, but Billy takes the concept further by introducing a plaid pattern. The use of varied wood tones—like maple, cherry, and wenge—turns a simple item into a miniature showcase of woodworking skill.
The result is a set of coasters that are both practical and artistic. Each one is unique thanks to the contrasting wood grains and the layered design.
Choosing the Right Materials
Billy selects hardwoods that differ significantly in color and texture. Wenge brings deep, dark tones, while cherry adds warmth and maple provides a light, clean contrast.
This combination not only enhances the plaid look but also gives the coasters a durable structure. Each species contributes its own character to the final pattern.
Cutting the Strips
The build starts by cutting consistent-width strips from the hardwoods. These strips are the foundation of the plaid layout, and keeping them uniform ensures a clean, repeatable pattern.
Once the initial cuts are complete, Billy glues them together into small pairs. A focus on alignment during this step is key—any misalignment here could disrupt the symmetry later.
Gluing and Panel Creation
After the first glue-up, the pairs are joined again to create larger panels. Clamps are applied evenly across the panel to keep everything flat while the glue dries.
Billy emphasizes taking your time here. Even though it may feel repetitive, accurate glue-ups make the final cutting process much smoother.
Creating the Pin Stripe Effect
Once the panels are dry, they’re sliced into thin strips again. These will be rotated and rearranged to create a layered plaid effect, with alternating woods forming the “pin stripes” across the surface.
It’s a smart use of material and an excellent demonstration of how slicing and re-gluing can result in complex patterns from simple shapes.
Adjusting the Process Mid-Build
Partway through the project, Billy decides to reassess the design. He isn’t satisfied with how the first batch looks and opts to start again with a new approach.
Instead of creating one large panel, he builds several smaller panels. This allows for better control over alignment and visual balance. It’s a good reminder that adapting mid-project can often lead to a better result.
Cutting the Final Coaster Shapes
Using a table saw sled, Billy cuts each plaid panel into uniform squares. These will become the finished coasters, and the angle of the cuts plays a big role in defining the plaid look.
Taking the time to align the angles correctly ensures that each coaster maintains the visual consistency of the pattern.
Designing a Custom Coaster Stand
In addition to the coasters themselves, Billy creates a matching holder. Rather than using a full box design, he builds a half-frame stand that lifts and displays the coasters attractively.
This not only keeps the set organized but also turns the coasters into a display piece—perfect for a coffee table, desk, or gift.
Sanding and Finishing
Each coaster is lightly sanded to soften the edges and bring out the wood’s natural grain. For the finish, Billy uses a water-based polyurethane, which protects the surface without darkening the colors too much.
Because the coasters expose a lot of end grain, sealing them thoroughly is important. Several coats are applied to make them water-resistant and help prevent damage from spills or condensation.
What Makes This Project Worthwhile
This project goes beyond simple woodworking. It teaches valuable skills like planning glue-ups, working with color and grain, precision cutting, and adapting designs on the fly.
Billy’s openness about tweaking his process partway through makes the build approachable for others. It’s a reminder that not every project goes smoothly, but those adjustments often lead to better results.
A Great Use for Scrap and Creativity
These plaid coasters are a perfect way to use up small offcuts and leftover hardwoods. With a bit of planning and a lot of creativity, a pile of scrap turns into something polished and gift-worthy.
Whether you’re making them for yourself or as a gift, the pattern and finish will leave a lasting impression. And if you’re selling your work, a well-made set like this with a custom stand can be a great product to offer.
Please support Billy by visiting his website here: https://www.newtonmakes.com/shop.