Looking for a budget-friendly way to create your own outdoor furniture? These stylish patio chairs were built and designed by Brady Hommel, and they’re a fantastic project for any woodworking enthusiast.
This step-by-step guide will show you how to create sleek, durable patio chairs that won’t break the bank.
Materials Needed
- 5 pieces of 2x4x8 lumber
- Outdoor cushions (24×24 inches)
- Wood screws
Tools Required
- Miter saw
- Joiner (optional)
- Planer (optional)
- Drill
- Pocket hole jig (optional)
- Sandpaper
- Wood glue
Step 1: Cut the Lumber
Start by cutting the 2x4s into smaller lengths. You’ll need:
- 2 pieces at 28.5 inches
- 13 pieces at 25 inches
- 2 pieces at 20 inches
- 2 pieces at 16 inches
Make sure to cut off the factory edges for a clean cut.
Step 2: Joint and Plane (Optional)
While you can skip this step, if you have access to a jointer and planer, joint one face and one edge of each board. This will give you a smoother finish.
Step 3: Rip the Boards
Set your table saw to rip the boards down to the desired width. If you don’t have a table saw, you can use a miter saw for angled cuts.
Step 4: Final Cuts and Sanding
Now that your boards are cut, you’ll need to make final cuts for specific pieces:
- 8 pieces cut to 24 inches for the seat and back slats
- 2 pieces cut to 23 inches for front legs
- 1 piece cut to 24 inches and ripped to 2.5 inches for the front seat stretcher
Sand all edges to remove sharp corners.
Step 5: Assemble the Chair Frame
Start by connecting the back legs and backrest using either pocket holes or dowels for hidden joinery. Ensure everything is lined up correctly before securing.
Step 6: Attach the Armrests
Next, attach the armrests to the front legs using glue and screws. Measure carefully to ensure they are symmetrical.
Step 7: Install the Seat Slats
Place the seat slats evenly across the frame, securing them with screws or glue. Make sure they are flush and spaced evenly.
Step 8: Finishing Touches
For the final step, apply a wood finish or stain to protect your chairs from the elements. I used a combination of Thompson’s WaterSeal and Minwax stain for a durable finish.
Conclusion
With just a few materials and tools, you can create beautiful and functional patio chairs perfect for your outdoor space.