This project was built and designed by Jonny from Jonny Builds. It’s a whimsical and functional bandsaw box shaped like an owl, featuring hidden drawers, curved shaping, and charming walnut accents.
Designed for intermediate woodworkers with access to a bandsaw, this project highlights both technique and creativity. It’s a great example of how decorative woodworking can also be practical and rewarding.
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A Whimsical Twist on the Classic Bandsaw Box
Bandsaw boxes are a staple in woodworking because they combine curves, resawing, and drawer construction all in one compact piece. Jonny’s version takes things a step further by adding personality through an owl design.
Made from cherry hardwood with layered plywood details, this project is both artistic and useful. The design includes three drawers hidden in the owl’s body, giving it a playful yet functional appeal.
Preparing the Blank for Bandsaw Work
The project begins by preparing a wood blank large enough for the owl shape. Jonny flattens the boards, resaws them to size, and glues them together into a thick, layered block with plywood in between for visual contrast.
This sandwich-style construction not only looks good but also reinforces the box and adds interest to the drawer edges. Several clamps are used during glue-up to ensure even pressure and a strong bond.
Designing and Transferring the Owl Template
Jonny creates a symmetrical template for the owl by sketching half of the design on folded paper. Once unfolded, the full owl outline is revealed, complete with space for three drawers, rounded eyes, and a small beak.
The template is adhered to the blank with spray adhesive to serve as a cutting guide. Special care is taken to ensure drawer spacing leaves enough material between cavities for strength.
Bandsaw Cutting Techniques
With the template in place, Jonny begins the most technical phase of the build—cutting out the owl and drawers. A 3/16-inch skip tooth blade is used for its balance of flexibility and precision.
The back panel is sliced off first to access the interior, followed by the drawers, which are cut directly from the owl’s body. Drawer faces are separated, interiors hollowed, and then reassembled.
Tight curves require steady hands and sharp blades. Jonny carefully twists and guides the piece through the saw, letting the blade do the work to avoid tear-out or misalignment.
Hollowing Out the Drawers
Once the drawers are free, their interiors are cut out using the same bandsaw. Enough material is left on all sides to ensure structural integrity, and the drawer faces are later glued back into place.
The owl body is also reassembled after the drawers are completed. All components are clamped and glued to ensure proper alignment and a clean finish.
Shaping and Smoothing the Box
Shaping is one of the most time-consuming parts of the build. Jonny uses a mix of sanding tools to smooth the owl’s curves, soften edges, and refine the overall look of the box.
Hard-to-reach areas, like the owl’s ears and narrow drawer slots, are hand-sanded. An eighth-inch roundover bit is used to break edges and give a softer, more finished feel throughout.
To shape small drawer parts safely, Jonny secures his orbital sander in a vise and presses the pieces into it—giving him better control and precision.
Adding the Eyes and Beak
One of the most charming details in this project is the addition of the owl’s facial features. Jonny uses walnut to make the eyes and beak, which are sanded smooth and rounded for a playful appearance.
The beak is attached to the top drawer and acts as a pull. The eyes are placed above, giving the owl an expressive look that turns the box into a piece of decor as well as storage.
Drawer Pulls and Finishing Details
Matching walnut pulls are made for the lower drawers using the same technique—cutting cylindrical shapes, sanding them smooth, and attaching them with wood glue.
For the finish, Jonny applies Danish oil to bring out the natural grain of the cherry and walnut. A coat of paste wax adds a slight sheen and protects the surface from fingerprints and scratches.
Flocking for a Soft Interior
To line the drawers, black flocking fibers are applied with spray adhesive. This creates a soft, velvety interior perfect for holding jewelry or small keepsakes without scratching.
Jonny recommends wearing a respirator during this step, as the fine fibers can become airborne. The end result is a professional-looking drawer lining that elevates the box’s usability and feel.
A Great Project for Skill Building
This owl bandsaw box teaches a wide range of woodworking skills—from resawing and cutting curves to hollowing drawers and adding custom finishes. It’s a rewarding project that leaves you with a beautiful, handcrafted result.
The design also shows how small artistic touches—like shaping an owl or using contrasting woods—can transform a simple box into a standout piece. It’s a great build for gifts, craft fairs, or personal use.
Please support Jonny by checking out his website here: https://www.jonny-builds.com/.