The video “No More Table Saw Mishaps: Build a Taller Fence” is by Jeff from Today’s Craftsman. In this tutorial, Jeff walks viewers through the process of building a tall auxiliary fence for a table saw, demonstrating how this simple jig can enhance safety and efficiency in the workshop.
Getting Started with the Jig
Jeff begins by explaining the importance of a tall auxiliary fence, which is a staple in his shop. He mentions that they keep it stored right under the table saw, making it readily accessible for frequent use. This particular jig is designed to be simple and adaptable to various table saw models. Jeff emphasizes the need for a slick surface on the jig, as it will be used for pushing material against it. He opts for pre-finished plywood for this build.
Measurements Matter
The first crucial measurement involves the width of the table saw fence. Jeff measures it at 4 and 132, deciding to cut the top piece just slightly wider to ensure it fits without getting stuck. The next piece is designed to be flush with the top of the saw but not touching it, which would interfere with the fence’s functionality.
Cutting and Assembly
As Jeff moves forward, he discusses the arbitrary height of the main fence portion. He settles on a height of 10 inches. Jeff also notes that the jig had been sitting on concrete for a while, causing it to be slightly out of square, which he plans to address by cutting small brackets to pull everything together.
Creating Brackets for Stability
To ensure stability, Jeff cuts four brackets that will help keep everything square. He takes care to make the corners of the brackets more aesthetic and safer to handle, avoiding any sharp edges. After cutting the brackets, he moves to the assembly phase.
Securing the Jig
Jeff labels the parts as he assembles them, which helps prevent confusion. Using a staple gun, he secures the parts together and follows up with screws for added strength. He demonstrates how the assembled jig will fit on the table saw fence and marks where to nail it for the best fit.
Adding a Stop Block
In a quick design addition, Jeff incorporates a stop block on the back side of the fence. This feature ensures that there’s no chance of pushing the workpiece off the fence during cuts, significantly enhancing safety.
Demonstrating the Jig’s Use
Jeff explains that this jig is particularly useful for cutting undercuts, like those needed for a trestle table. He adjusts the blade angle and height for a specific cut, highlighting how the tall reference surface allows for safer handling of larger pieces. This setup keeps hands away from the blade while providing a stable reference, reducing the risk of accidents.
Conclusion
As the video wraps up, Jeff reflects on the many ways this jig can be adapted for different woodworking tasks.