In the video “My Coffee Table has Motors,” Scott Walsh takes us on a journey through the creation of a unique piece of furniture that combines the functionality of a coffee table with the comfort of an ottoman, all with a motorized twist. This ambitious project not only showcases Scott’s woodworking skills but also his ability to integrate technology into traditional woodworking.
The Dilemma: Coffee Table or Ottoman?
The project began with a common household debate: the practicality of a coffee table versus the comfort of an ottoman. Scott decided to solve this by creating a piece that could transform between the two with the push of a button. However, the path to achieving this vision was fraught with challenges and near disasters.
The Journey Begins: Selecting the Wood
Scott started with a slab of white oak, obtained from a friend with an abundance of lumber. The wood had a rustic charm, having been cut with a chainsaw. Unfortunately, the slab had warped into a “giant Pringle” due to uneven finishing, presenting the first of many hurdles.
Flattening the Slab
Scott’s initial attempt to flatten the slab involved a power plane, a tool he hoped would be quicker than a router sled. Despite his efforts, the slab developed a twist overnight, necessitating a return to the router sled method, which he had been avoiding.
Designing the Flip Top Mechanism
The heart of Scott’s project was the flip top mechanism, which required several design iterations. His goal was to create a seamless transition between the table and ottoman surfaces, with the mechanism hidden from view to maintain the piece’s aesthetic appeal.
Building the Base and Legs
Scott’s design called for a base with multiple curves, starting with flat and square 4-inch leg blanks. He used a 3D printer to create templates for the legs, though the process was not without its challenges.
Overcoming Technical Challenges
As Scott delved into the technical aspects of the project, he faced a “world of pain” involving motors, actuators, and a variety of sensors. These components were crucial to the table’s ability to flip automatically but required intricate setup and programming.
The Final Assembly
With the base and flip top mechanism in place, Scott faced the daunting task of integrating all components. This included installing a motor, a linear actuator, and a series of sensors to ensure the table operated smoothly.
Finishing Touches and Upholstery
The final step involved upholstering the flip top to create the ottoman surface. This required Scott to venture into sewing and upholstery, adding yet another skill to his repertoire.
Conclusion: A Unique Piece with Challenges
Scott’s flip top coffee table is a testament to his ability to blend traditional woodworking with modern technology. While the project was not without its challenges, the result is a functional and stylish piece of furniture that is sure to impress.
More information about the project can be found on Scott’s website.