This mini workbench was designed and built by Fanger Woodworking, and it’s perfect for woodworkers who want a compact solution. This guide will walk you through the steps to create your own mini workbench using minimal materials and tools.
Materials and Tools
- Scrap 2x4s
- Furring strips
- Wood glue or epoxy
- Screws
- Wood screws
- Wood finish (water-based polyurethane)
- Clamps
- Jointer
- Planer
- Miter saw
- Drill
- Sander
- Homemade dog hole jig
Step 1: Planning the Workbench
To begin, outline a quick diagram of the workbench using blue tape on the floor. This helps visualize the size. Then, cut down several 2x4s to a length of 19 inches. These will be trimmed later to 18 inches, but starting with a rough size is important before gluing and planing.
Step 2: Milling the Wood
Mill up all the 2x4s and furring strips. This process can take time, as they may not be perfectly square and have rounded edges. Ensure you remove enough material to achieve square edges.
Step 3: Assembling the Workbench Top
Start by gluing the pieces together for the workbench top. Initially, the plan was for a 14-inch wide top, but adjustments were made to ultimately create a 12-inch width. This required making two separate chunks to fit through the planer, which is an essential step for achieving even thickness.
Step 4: Creating the Vise
While the glue dries, work on the vise. Cut down a furring strip and a 2×4 to match the width of the workbench top. Mill these pieces similarly to achieve the right thickness and ensure they match the height of the 2x4s used for the workbench.
Step 5: Attaching the Legs
After trimming the workbench top to the desired width, attach the legs using screws. Drill holes for the threaded insert and guide rails on the sides of the vise. This helps secure the vise in place as it clamps down on projects.
Step 6: Finalizing the Vise Assembly
Create a collar for the vise and drill holes for the threaded insert and handle. Use a strong adhesive like epoxy for durability. Sandwich the nut for the threaded rod using a plate to ensure stability.
Step 7: Adding Dog Holes
Use a homemade dog hole jig to add holes for clamping purposes. Round over the edges of each hole to facilitate easier insertion and removal of clamps or tools.
Step 8: Finishing Touches
Apply a couple of coats of water-based polyurethane for protection. Once dry, sand down any imperfections before final assembly.
Step 9: Assembly and Testing
Assemble the workbench by securing all components, ensuring everything is aligned correctly. Finally, add the vise handle, made from a dowel, and test the functionality of your new mini workbench.
With these steps, you now have a functional and portable mini workbench perfect for your woodworking projects, especially when you’re on the go.
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