John McGrath from Man In Shed has created a fantastic guide for making a three-legged stool. This project is perfect for beginners and requires minimal tools and materials, making it an ideal starting point for anyone looking to dive into woodworking.
Materials and Tools Needed
- 3-meter length of 4×2 (2×4) construction lumber
- Wood glue (e.g., Titebond III)
- Wood clamps (or quick clamps)
- Hand saw
- Chisel
- Hand plane
- Auger bit (1 inch / 25 mm)
- Forstner bit (1.25 inch / 32 mm)
- Japanese saw rasp
- Spokeshave (optional)
Step 1: Prepare the Top of the Stool
Start by cutting three pieces of the 4×2 to create the top of the stool. Each piece should be just over 300mm in length. The goal is to glue them together to form a circular top. Use a hand saw for this step.
Step 2: Joint the Edges
Next, you’ll need to create jointable edges on each piece so they can be glued together. Use a hand plane, making sure to plane with the grain to avoid tearing the fibers. Check your progress periodically to ensure the edges are flat and square.
Step 3: Glue the Top Together
Once the edges are jointed, apply wood glue in a zigzag pattern along the edges and press the pieces together. Use clamps to hold them in place while the glue sets.
Step 4: Cut the Legs
While the top is drying, cut two more pieces of 4×2 at 14 inches (350 mm) in length. Split these pieces down the middle to create four legs, keeping one as a spare in case of mistakes.
Step 5: Shape the Legs
Use a chisel to shape the legs, creating a tenon at the top that will fit into the seat. Make sure to mark where to cut and work your way down to the correct dimensions. You can also use a hand plane to taper the legs for a more refined look.
Step 6: Drill Holes for the Legs
After shaping the legs, it’s time to drill holes into the seat for the legs. Use the auger bit to create holes at a slight angle for better stability. Ensure the holes are centered and not drilled too deep.
Step 7: Fit the Legs
Once the holes are drilled, insert the legs into the holes. You may need to adjust the fit by trimming the tenons further. Ensure the legs are oriented correctly and are evenly spaced.
Step 8: Secure the Legs
To secure the legs, use wedges. Cut small wedges from a hardwood piece and insert them into the split tenons of the legs. This helps to lock the legs in place securely. Once done, let the glue dry before trimming any excess.
Step 9: Final Touches
After the glue has dried, flush trim any excess tenon and sand the entire stool for a smooth finish. You can use an orbital sander or hand sand for a finer touch.
Conclusion
There you have it! A simple and effective guide to making your very own three-legged stool. This project not only serves a practical purpose but also allows you to practice essential woodworking skills with minimal tools. Remember, the goal is not perfection but rather to enjoy the process and create something uniquely yours.