Steve Ramsey from Woodworking for Mere Mortals has created a fantastic woodworking project that is both budget-friendly and beginner-friendly. Perfect for any outdoor space, this project can be completed over a weekend.
Materials Needed:
- 2×4 studs (quantity based on your design)
- 1×4 boards (quantity based on your design)
- Wood glue
- Pocket hole screws
- Dowel pins
- Outdoor stain/sealer
Tools Required:
- Miter saw
- Table saw
- Router table
- Drill
- Clamps
- Sander
Step 1: Cut the Legs
Start by cutting four legs from the 2×4 studs. Each leg will be angled at a 10-degree angle. Use a miter gauge to ensure equal lengths for all four legs.
Step 2: Standardize the Width
Next, rip all the 2x4s down to a standard width of three inches. This will help eliminate the rounded edges of the studs.
Step 3: Prepare the Skirt Pieces
Cut four 1×4 boards that will connect the leg assemblies. These will also be cut at a 10-degree angle, ensuring they angle inward towards each other.
Step 4: Pre-Drill Pocket Holes
Using a pocket hole jig, pre-drill holes into the skirt pieces. This will allow you to attach the top slats to the legs without visible screws.
Step 5: Assemble the Leg Frames
Attach the skirt pieces to the legs using wood glue and screws. Make sure the screws are placed on the underside so they remain hidden.
Step 6: Cut the Stretchers
Cut the front and rear stretchers. These do not require mitered ends but will need a bevel on each long edge.
Step 7: Attach the Stretchers
Attach the stretchers to the leg assemblies using glue and screws. Ensure that they are flush and aligned properly.
Step 8: Cut the Seat Slats
Now it’s time to cut the seat slats. Each slat should be three inches wide and about 38 inches long. Cut these oversized and trim them to size later.
Step 9: Dog Ear the Slats
For a nicer finish, dog ear the corners of the front and rear slats at a 45-degree angle.
Step 10: Attach the Seat Slats
Using the pocket holes you drilled earlier, attach the slats to the frame. Make sure to leave a small gap between each slat for drainage.
Step 11: Finishing Touches
Once assembled, give the entire bench a thorough sanding to smooth out any rough edges. Apply an outdoor stain/sealer to protect the wood from the elements.
This cozy garden bench is not only functional but also adds a lovely touch to any outdoor space. You can buy the plans here.