This project was built and designed by Caleb from YouCanMakeThisToo. It features a live edge sycamore table with a striking grain pattern, joined seamlessly and finished with modern black hairpin legs.
The build focuses on preserving the natural shape of the wood while introducing a clever curved joinery technique that enhances the overall appearance. The end result is a sturdy, eye-catching table that tells a story as much as it serves a function.
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Sourcing the Slabs with a Story
The slabs used in this project were salvaged from a tree that had to be removed from the property of the Stax Museum of Soul Music in Memphis, Tennessee. Rather than let the wood go to waste, it was milled into beautiful slabs and repurposed.
Using salvaged material gives each project a sense of history. It’s a sustainable approach that also adds uniqueness to every build, since no two slabs will ever be exactly the same.
Milling the Slabs Flat
Before anything else can be done, the slabs are milled flat. Caleb uses a router sled to flatten both faces, making sure the boards are the same thickness and free from major cupping or twisting.
This stage sets the foundation for everything that follows. Getting a flat, level surface is essential for joinery and overall stability.
Sanding for Smoothness
Once the slabs are planed, they are run through a belt sander to remove tool marks and begin surface preparation. Caleb marks the wood to track sanding progress and ensure an even, thorough finish.
The sanding process is key to bringing out the natural beauty of the wood grain while preparing the surface for glue and final finishing later.
Creating a Curved Seam
Instead of a straight edge join, Caleb chooses to follow the natural flow of the wood grain to create a curved seam where the two slabs meet. This decision adds visual continuity and makes the joined slabs look like a single, organic piece.
The curve is first established with a marking tool, then roughly cut with a jigsaw. After that, a router and flush trim bit are used to clean and refine the edge.
Aligning and Gluing the Slabs
Mortises are routed into both slabs for alignment, helping to keep the boards level during glue-up. These slots are filled with floating tenons to create strength and guide the joint together.
Glue is applied generously across the seam and inside the mortises. Clamps are placed strategically to distribute even pressure along the entire curve, locking everything into position.
Trimming and Edge Cleanup
After the glue has dried, the excess material on the ends is cut off to square up the final shape of the table. This step ensures clean, parallel edges and brings the piece to its final dimensions.
Caleb fills any remaining gaps or cracks using a mixture of sawdust from the same sycamore and a compatible adhesive. This method keeps the look consistent while reinforcing weak spots.
Final Sanding and Surface Prep
With the structure complete, the table is sanded again to remove any glue residue and prep it for finish. Dust is managed with a shop vacuum to keep the work area clean and the surface free of debris.
A wipe-on finish is applied using General Finishes Arm-R-Seal, which soaks into the wood and highlights the color and figure of the sycamore. Multiple coats are used to build protection while keeping the appearance natural and warm.
Adding the Hairpin Legs
To support the tabletop, Caleb attaches a set of black metal hairpin legs. These are drilled and aligned in the shop beforehand using a straightedge to ensure symmetry and consistent placement.
The contrast between the rugged live edge wood and the clean lines of the legs gives the piece a modern-rustic aesthetic that fits well in a variety of settings.
Safe Delivery and Setup
Before delivery, the table is wrapped in moving blankets to protect the finish and edges. Once delivered, the legs are reattached, and the table is positioned in its new home, where the unique story behind the slabs can be appreciated by others.
It’s a fitting end for a tree that once stood at a cultural landmark—now given new life as a handmade, functional centerpiece.
A Table with Story and Style
This live edge build is a great example of how woodworking can combine artistry, functionality, and sustainability. Caleb’s curved seam approach, attention to detail, and commitment to using meaningful materials all shine through in the final piece.
For anyone thinking about tackling a live edge project, this one offers plenty of ideas for elevating the look while staying true to the character of the wood.
Please support Caleb by visiting his website: https://www.ycmt2.com/.