Looking for a unique and functional coat rack project? This modern coat rack design was created by Tamar from 3x3Custom, and it’s a perfect addition to any home.
This step-by-step guide will walk you through the process of crafting a live edge coat rack that not only looks stunning but also serves a practical purpose.
Materials and Tools Needed
- Live edge slab
- Epoxy for filling cracks
- Wood glue
- Danish Oil for finishing
- 3/8” dowels
- Drywall anchors
- French cleat for hanging
- Hot glue
- Hardboard for reference edge
- Angle grinder with flap disc attachment
- Circular saw
- Planer
- Router table
- Drill press
- Sander (belt sander and hand plane)
- Clamps
- Measuring tape
- VIX bit for pre-drilling
- Brad nails
Step 1: Preparing the Live Edge Slab
Start by cleaning off any loose bark from your live edge slab. Use a circular saw to cut the slab in half. After cutting, use a planer to flatten the surfaces. Since the boards may be warped and twisted, you might need to use shims to achieve a flat surface.
Step 2: Cleaning the Edges
To clean up the edges, you can use a draw knife for a more traditional approach or an angle grinder for a quicker, albeit messier, option. Be cautious as this method can create a lot of debris.
Step 3: Filling Cracks in the Slab
If your slab has any cracks, tape the back side and apply epoxy to fill them. It may take several pours to completely fill the cracks, so be patient during this process.
Step 4: Measuring and Cutting the Board
Once the epoxy has cured, measure out your desired hook and stationary piece sizes based on a 36-inch dowel. Since there are no straight edges to reference, hot-glue a piece of hardboard to the back of the slab to create a straight edge for your cuts.
Step 5: Creating Slots for Hooks
Set up your stop blocks to cut the stationary pieces at 2.5 inches wide and the hook pieces at 1.5 inches wide. Alternate between the two measurements to create all the necessary pieces.
Step 6: Marking the Pivot Points
To ensure the hooks pivot correctly, mark the pivot points on both the hook and stationary pieces. This step is crucial for ensuring your hooks move smoothly.
Step 7: Drilling Holes
Use a drill press to create holes for your dowels. Since the hole locations may vary due to the live edge, individually mark each piece before drilling. This will ensure a precise fit for assembly.
Step 8: Sanding and Finishing
Before assembling, sand all the pieces down to a smooth finish. Use a belt sander or hand plane for this step, as it can help avoid mess while ensuring a clean edge.
Step 9: Assembling the Coat Rack
Once all pieces are sanded, assemble the coat rack using the dowels. Pre-drill holes for the dowels to ensure a snug fit. If needed, you can use brad nails to secure the pieces further.
Step 10: Applying the Finish
Apply a couple of coats of Danish Oil for a beautiful finish that penetrates the wood. This will help protect the wood and enhance its natural beauty.
Step 11: Hanging the Coat Rack
For mounting, use a French cleat system, which is strong and can support a significant amount of weight. Make sure to cut a channel on the back of the coat rack to accommodate the cleat.
Step 12: Final Assembly and Adjustments
After everything is assembled and the cleat is installed, connect the coat rack to the wall. Make sure it’s secure and test the hooks to ensure they pivot properly.
And there you have it! A stunning live edge coat rack that not only serves a purpose but also adds a unique touch to your home decor. Thanks to Tamar from 3x3Custom for this fantastic project idea!