The video “I don’t get why these tools are so flawed” is by MWA Woodworks. In this video, Matt dives into the common issues faced by woodworkers with their tools and offers ingenious solutions to make them more versatile, accurate, and safe.
Revamping the Miter Saw
Every woodworker knows the value of a good miter saw, but even the top-tier models have their flaws. A common issue is tear out, especially behind the blade. While zero clearance inserts are available, they often don’t cater to the back of the saw. Matt suggests a simple fix: a zero clearance fence.
By cutting MDF to fit the miter saw base and fence, and securing it with CA glue and nails, you can create a secondary fence that reduces tear out and improves safety when cutting small parts.
Enhancing the Table Saw
Table saws are the heart of many workshops, but their crosscut capabilities can be lacking. The solution? A crosscut sled. Matt introduces a simplified sled design that uses a single miter slot, making it lighter and more versatile.
With a pivoting fence made from aluminum extrusion, this sled allows for precise angle cuts and easy adjustments.
Router Table Fence Redesign
Many opt for a makeshift router table using their table saw, but this setup often lacks a proper fence. Matt presents a custom router fence that integrates with the table saw’s fence, offering enhanced dust collection and adjustability.
The fence includes T-track for accessories and can be attached using universal clamps, making it both functional and adaptable.
Pocket Hole Jig Workstation
Pocket hole jigs are essential for quick joinery, but they can be cumbersome with larger workpieces. Matt tackles this with a workstation that supports larger panels and includes onboard storage for accessories.
This setup features a recessed jig area, T-track for stop blocks, and strategically placed dog holes for secure clamping.