This project is by David Picciuto. He shares an innovative and budget-friendly way to create classic Lincoln Log toys from inexpensive materials.
This guide will walk you through the process of making your own Lincoln Logs and assembling them into a charming birdhouse with a one-car garage.
Step 1: Gather Your Materials
Before diving into the project, it’s essential to gather all necessary materials and tools. For this project, you will need:
- 2×6 lumber from a home improvement store
- A Bostich Pin Nailer
- A 3/4” Dado Router Bit
- A Micro Jig Gripper
- Dark Walnut Stain
- Red Satin Spray Paint
- Hunter Green Satin Spray Paint
- Glue Bottle
Having these items ready will streamline the process and make your woodworking experience enjoyable.
Step 2: Cut Your Logs to Length
The first task is to cut your logs to length. Using the 2×6 lumber, you will create various pieces, including single logs, double logs, and triple logs. The dimensions for each log can be found in the free plans available on David’s website.
Step 3: Square the Edges
Next, you’ll want to square the logs to a uniform size of 3/4 inch by 3/4 inch. This step is crucial for ensuring that each log fits together properly during assembly. Use the 3/4 inch dado router bit to route a dado on all edges. Remember to use a backing board to prevent blowout and help guide the logs along the fence.
Step 4: Prepare Extra Pieces
It’s wise to prepare extra pieces, as some logs may chip out along the edges during cutting. For the triple and quadruple logs, adjust your fence to accommodate the inside dados.
Step 5: Resaw Remaining Lumber
After cutting your logs, resaw the remaining 2×6 lumber to create additional pieces for the roof slats and eaves. This will ensure you have all the components needed for your birdhouse.
Step 6: Cutting the Eaves
Use a band saw to cut the eaves for your birdhouse. This tool makes it easier to shape the pieces accurately, especially when cutting out the dados.
Step 7: Round Over the Edges
To give your logs a polished look, round over all the edges using a block plane. While sanding is an option, using a block plane produces shavings that are easier on the lungs compared to sawdust.
Step 8: Create the Base
Using 1/8 inch plywood, create a flat base for the logs to sit on. This step is important as it provides a stable foundation for the structure. Cut off one-third of the logs to ensure they sit flat on the base.
Step 9: Stain the Logs
To enhance the appearance of the logs, dip them into dark walnut stain and wipe off the excess. This technique is not commonly seen in magazines, but it’s effective for achieving an even finish.
Step 10: Paint the Roof Components
Next, spray paint the roof eaves red and the roof slats hunter green. These colors will add a vibrant touch to your birdhouse and make it visually appealing.
Step 11: Assemble the Birdhouse
Now it’s time to assemble your birdhouse. Use glue and pin nails to secure the logs together, ensuring a sturdy structure. This step involves repeating the assembly process for the garage portion of your build.
Step 12: Final Touches
Once your birdhouse and garage are assembled, make any final adjustments or touch-ups as necessary. This is your chance to personalize your creation and ensure everything looks just right.
