Dave from Make Something, presents a fantastic woodworking project that is perfect for beginners: a simple step stool made with just two power tools—a jigsaw and a hand drill. This guide will walk through the steps to create your own step stool.
Materials and Tools Needed
- 1 piece of Poplar board (9.25 inches wide)
- Jigsaw
- Hand drill
- Forstner bit
- 5/16″ dowel
- Wood glue
- CA glue (super glue)
- Combination square
- Wood file
- Flush trim saw
- Tape measure
Step 1: Cut the Top of the Stool
Start by marking the length for the top of the stool using a combination square. Since this project does not require precise joinery, simply cut along the marked line using the jigsaw. Remember, slow and steady is key when using a jigsaw as it will pull the wood through.
Step 2: Create a Hand Slot
Next, you need to create a slot in the top piece for your hand. Use a Forstner bit to drill two holes where you want the slot. Then, connect these holes with the jigsaw for a clean cut.
Step 3: Cut the Legs
With the remaining piece of Poplar, draw lines to cut out the two legs. Make sure to save the cutoff pieces as they will be used later. Set your jigsaw to a 10-degree angle and cut the legs accordingly.
Step 4: Cut the Decorative V
Now, cut a decorative V at the bottom of each leg. This detail adds a nice touch to the overall design.
Step 5: Assemble the Stool Without Clamps
Assuming you don’t have clamps, apply wood glue to the ends of the legs, leaving space for CA glue. The CA glue will set quickly and hold the pieces together while the wood glue dries. Position the legs to ensure they sit flush with the floor.
Step 6: Reinforce the Joints
After the glue has dried, mark where the center support will go. Drill holes for the dowels, which will reinforce the joints, especially since the stool will bear weight. Use a 5/16″ dowel and a brad point drill bit for accurate holes.
Step 7: Final Assembly
Insert the dowels into the holes with wood glue. Use a flush trim saw to cut off the excess dowel, ensuring a clean finish. Sand any rough edges as needed.
Step 8: Enjoy Your New Step Stool
Once everything is assembled and dried, your new step stool is ready to use! This project not only serves a practical purpose but also provides a great introduction to woodworking for beginners.
For those who want to explore further, Dave also demonstrates a version of this project using more advanced tools, showcasing the versatility of woodworking. For detailed plans go here.