Jon Peters from Longview Woodworking has created an elegant outdoor garden bench that is perfect for any backyard. This guide will take you through each step to build your own.
Materials Needed
- White Oak (or your preferred outdoor wood)
- Half-inch MDF for pattern
- Wood screws
- Wood glue
- Amber Halcyon finish
Tools Required
- Drum sander
- Table saw
- Band saw
- Crosscut sled
- Miter saw
- Mortising machine
- Router with a chamfer bit
- Clamps
- Measuring tape
Step 1: Prepare the Legs
Start by cutting the legs to a rough length, followed by squaring them to an inch and three-quarters. A drum sander is helpful for smoothing out the blade marks on all four sides of the legs.
Step 2: Create the Seat Curve Pattern
Next, create a pattern for the seat’s curve using half-inch MDF. Rip it to a width of three and a half inches and cross-cut it to two inches longer than needed to account for the tenons. Clamp stop blocks at each end and rip a thin piece of MDF, bending it to form the desired curve.
Step 3: Cut the Side Rails
Cut the side rails to rough lengths, ensuring you have one for each side and an extra to be used for the stretchers at the bottom. Rip the rails to three and a half inches wide and the stretchers to an inch and a quarter.
Step 4: Make the Tenons
Use the crosscut sled in the Powermatic saw to cut the tenons on the ends of the rails. This will provide a smooth surface for assembly.
Step 5: Cut the Curve in the Rails
Using the pattern made earlier, cut the curve in the rails. Since the wood is thicker than the router bit, make this cut in two passes for precision.
Step 6: Mark for Mortises
Now, mark the legs where the mortises will be cut. Using a mortising machine, cut out the necessary mortises to accept the rails.
Step 7: Assemble the Bench
Dry fit the bench components together, ensuring everything aligns properly. If needed, add a brace for extra support in the center.
Step 8: Finish the Wood
Before attaching the slats, apply the Amber Halcyon finish to the bottom of each slat. This protects the wood from moisture and enhances its longevity.
Step 9: Attach the Slats
Attach the slats to the bench, starting with the end pieces, then the center, and finally the two pieces in between. Ensure they are evenly spaced for a polished look.
Step 10: Final Touches
Once assembled, apply any additional coats of finish as needed. Adding nylon domes to the bottom of the legs can help protect the bench from wear and tear when moved.
With this step-by-step guide, anyone can create a beautiful outdoor garden bench. Jon Peters has provided the perfect blend of aesthetics and durability, making this project a great addition to any outdoor space.