This outdoor bar was designed and built by Woodshop Mike, and it’s perfect for any outdoor gathering.
Materials Needed:
- 3/4″ Melamine
- 4″x4″ Cedar
- 2″x4″ Cedar
- 1″x4″ Cedar
- Corrugated roofing panel
- Quickrete 5000 concrete mix
- Remesh
- Silicone caulk
- Construction adhesive
- Low-lustre sealer
- Various screws and nails
Tools Required:
- Kreg track saw
- Miter saw
- Joiner
- Planer
- Electric mixer (for concrete)
- Drill
- Various clamps
- Multi-tool
Step 1: Create the Concrete Countertop Mold
The first step is to break down the three-quarter melamine to make the mold for your concrete countertop. Start by laminating two pieces of melamine together to create a void for the countertop’s drop edge.
Step 2: Prepare the Mold
Wrap the edges of the melamine with clear plastic packing tape to prevent moisture from damaging it. Attach the bottom of the mold and draw reference lines for screw locations.
Step 3: Mix and Pour the Concrete
Use an electric mixer to mix the concrete, which makes the process much easier. Fill the mold halfway with concrete, place the remesh, and then pour the remaining concrete on top.
Step 4: Build the Bar Base
For the bar base, use cedar, which is naturally rot-resistant. Cut the pieces using the miter saw and join them for a sturdy frame.
Step 5: Assemble the Frame
Use heavy-duty pocket hole screws to assemble the frame. Make sure to check for squareness as you go.
Step 6: Create the Bottom Shelf
Cut slats for the bottom shelf and attach them using nails, ensuring you have the right spacing between each slat.
Step 7: Attach the Corrugated Panels
Cut and attach the corrugated roofing panels to the frame for added style and protection.
Step 8: Finish the Concrete Countertop
Once the concrete has cured, remove it from the mold and sand the edges for a smooth finish. Apply a low-lustre sealer to enhance the appearance.
Step 9: Final Assembly
Attach the concrete countertop to the bar base using construction adhesive. Make sure everything is secure and ready for use!
Step 10: Enjoy Your New Outdoor Bar!
Now that your outdoor bar is complete, gather your friends and family to enjoy outdoor gatherings with style!
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