In the video “Massive Hardwood Cutting Board Build,” Ryan Hawkins demonstrates how he transforms chunks of hardwood into an impressive large cutting board.
This video is a fantastic resource for woodworkers looking to create a substantial, durable cutting board and pick up some valuable tips along the way.
Ryan begins by acknowledging the original design of the cutting board, which he scaled up from a 13×13 inch plan to an 18×21 inch version. He starts the process by cutting the hardwood into rough lengths using a 12-inch Bosch miter saw with an 80-tooth Diablo finishing blade. He shares essential safety tips, such as taking care to avoid binding and potential kickback when cutting large lumber.
Next, Ryan discusses his use of a planer sled, a simple shop jig made from MDF and a piece of cherry, which allows him to use his planer as a jointer. This method ensures a flat face on each board, which is crucial for accurate and clean glue-ups later on. He stresses the importance of taking the extra time to flatten the boards properly, which pays off during the final assembly.
Ryan then moves on to the table saw, using a Freud 30-tooth glue line rip blade to rip the lumber into precise strips. He emphasizes the importance of labeling and organizing the strips to avoid mistakes and ensure consistent sizing. He also introduces the Micro Jig GRR-RIPPER 3D push block, which enhances safety and control while cutting.
Assembling the cutting board involves gluing up the strips into two panels that are color negatives of each other. Ryan highlights the importance of careful glue application and proper clamping techniques. He advises against placing all clamps on one side, as it can lead to uneven pressure and bowed panels.
After the initial glue-ups, Ryan scrapes off excess glue and prepares the panels for the final assembly. He shares tips on sanding and flattening the panels, ensuring tight seams and a smooth surface. Ryan’s attention to detail and methodical approach result in a beautifully crafted cutting board.
Throughout the video, Ryan’s clear instructions, practical tips, and hands-on demonstrations make the complex process accessible to woodworkers of all skill levels. His expertise and thoroughness ensure that viewers can confidently tackle their own large cutting board projects.
“Massive Hardwood Cutting Board Build” is an excellent guide for anyone looking to create a substantial cutting board. Ryan Hawkins’ detailed explanations and professional techniques provide invaluable insights that enhance woodworking skills and project outcomes.