Build an Efficient Drill Charging Station for Your Workshop

This project is by Scott Walsh. This DIY drill charging station not only helps organize your tools but also adds a personalized touch to your workspace.

If you’re tired of cluttered workspaces filled with drills, drivers, and batteries, this project is perfect for you.

Step 1: Assess Your Space

Before diving into the build, it’s crucial to assess the space you have available. Scott faced a challenge with limited space to fit his drill charging station. Most drill charging stations are large, accommodating multiple drills, but if you’re like Scott and only have two to four drills, a compact design is ideal.

Step 2: Create a Design Plan

Scott started by sketching a design for the charging station. He used SketchUp to create a one-to-one template, ensuring that the dimensions fit perfectly in his workspace. This step is essential, as having a clear plan will make the construction process much smoother.

Step 3: Prepare the Materials

For this project, Scott used three-quarter-inch plywood for the back of the cabinet. While this may seem like overkill, it provides the necessary strength for mounting various components. He also cut a rabbit into the back of the sides to allow for proper mounting.

Step 4: Cut Out the Parts

Once the materials were ready, Scott cut out the remaining parts for his charging station. He chose dowels to join the shelves to the sides of the cabinet, which is a cost-effective alternative to using Domino joints. The DowelMax jig made this process straightforward and foolproof.

Step 5: Assemble the Cabinet

Scott glued the shelves onto one side of the cabinet first and then attached the opposite side. This assembly method allowed him to check for square alignment easily. He found that using dowels made for a strong joint, even though it could have been easier with screws.

Step 6: Create the Cubby Door

The cubby door was designed to hold the battery charger. Scott mounted the charger to the door, ensuring easy access. He used a hinge jig to drill holes for the Blum hinges, which allow the door to open downwards.

Step 7: Pre-Finish the Parts

Before final assembly, Scott pre-finished all parts to simplify the finishing process. He used a round-over bit on the router to break the edges and applied a water-based finish to prevent yellowing, especially important for lighter woods.

Step 8: Glue and Clamp the Assembly

Scott used a unique method to apply glue to the dowels, creating what he called a “glue dowel salad.” This technique allowed for quick application. Once glued, he clamped the assembly and checked for square alignment, which was surprisingly accurate.

Step 9: Install the Back Panel

Attaching the back panel required patience, especially since Scott was still getting familiar with using a brad nailer. He had a few mishaps but learned the importance of holding the nailer correctly to avoid blowing out the sides of the cabinet.

Step 10: Add the Storage Bins

One of the unique features of Scott’s charging station is the use of Acro Mills bins. They fit perfectly and allow for organized storage. Scott used picture frame cleats for mounting the bins, ensuring they were securely in place.

Step 11: Final Touches for the Charger

Scott mounted the charger to the cubby door and drilled a hole for the power cable. He ensured that the cable could pass through without damaging it, creating a neat and flush-mount appearance for the cabinet.

Step 12: Mount the Station to the Wall

Finally, Scott mounted the completed charging station to the wall. He used drywall anchors to secure it, demonstrating that not everything needs to be mounted into studs, especially for lighter items.

Conclusion

Scott’s drill charging station is a practical solution for keeping your workspace organized. It holds essential tools and accessories while taking up minimal space. By following this guide, you can create your own customized charging station to suit your needs.

Video

Scott’s engaging teaching style and practical advice ensure that viewers can confidently tackle their woodworking projects, enhancing the overall efficiency and organization of their workshop.

If you found this interesting, please share!