In this guide, Making Sawdust shares an easy and beginner-friendly project to create a stunning handmade wooden serving tray. This project is perfect for those looking to add a personal touch to their home or for those interested in selling at craft shows.
Materials and Tools Needed:
- Pallet wood or store-bought lumber
- Table saw
- Router table
- Band saw
- Jigsaw
- Drill
- Forstner bits
- Sandpaper
- Wood glue
- Clamps
- Finish of your choice (paint, stain, etc.)
Step 1: Preparing the Wood
The first step in creating your serving tray is to prepare your wood. If you’re using pallet wood, you will need to join all four edges. However, if you’re using store-bought lumber, you can skip this step. Make sure the stock is square on all four sides.
Step 2: Cutting the Dimensions
For this project, the dimensions of the serving tray will be 13 by 21 inches. This size is not only aesthetically pleasing but also adheres to the golden ratio. All cuts will be made at the table saw, starting with the rips and cross cuts, followed by dados for the bottom of the tray. These dados will create shallow grooves that will require two passes, nudging the fence between passes.
Step 3: Creating Dados and Rabbits
After making the initial cuts, you may encounter an issue with the dado running the entire length of the board, which can be visible from the outside. To remedy this, cut rabbits at each end of the side pieces. A mini crosscut sled can help make these cuts accurately.
Step 4: Shaping the Tray
Next, both ends of the tray need a gentle curve. Instead of using a compass, a metal ruler or a thin piece of wood can create a more interesting shape. These curves can be cut on the band saw.
Step 5: Drilling and Connecting
Mark and drill pilot holes, measuring up and in from the outside corners. This is the time to utilize the serrated edges on your Forstner bits. Connect the dots with a jigsaw for a clean finish.
Step 6: Sanding and Assembly
After cutting, use sandpaper to smooth the edges or use a router table for a more polished finish. Assembly is straightforward; just be sure to check for square while clamping the pieces together.
Step 7: Personalizing Your Tray
To elevate your serving tray and make it stand out, consider adding contrasting woods or dowels at the corners for both strength and visual appeal. You can also personalize it with paint, vinyl decals, or other decorative elements.
Final Thoughts
This handmade wooden serving tray is not only functional but also a great way to showcase your woodworking skills. The ability to customize the size, style, and finish makes it a unique addition to any home. Whether you’re serving guests or looking to sell at craft fairs, this tray is sure to impress.