This project was built and designed by Billy from Newton Makes. It features a professional-quality end grain cutting board with a clean geometric pattern made from maple and walnut—combining striking visual detail with long-lasting performance.
The design is both functional and artistic, making it an ideal centerpiece for any kitchen. Billy’s step-by-step process emphasizes accuracy, patience, and the importance of adjusting as needed throughout the build.
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A Design That Balances Simplicity and Complexity
The pattern for this cutting board is based on interlocking squares formed by alternating light and dark hardwoods. By using maple and walnut, Billy creates a contrast that gives the board depth and structure without overwhelming the eye.
Planning for the design starts by ripping long strips of wood into uniform sizes. Consistency at this stage is critical, as it ensures the final pieces line up evenly once glued and assembled.
Early Challenges with the First Glue-Up
Billy’s original approach used leftover offcuts from previous projects, glued into layered “sandwiches” of maple and walnut. Although resourceful, the resulting panels didn’t stay perfectly flat.
After spotting some warping, Billy made the decision to scrap those panels and start over. It’s a valuable reminder that quality matters more than saving time or material when it comes to something that needs to be both durable and beautiful.
Adjusting the Process for Better Results
In the second attempt, Billy switched to using larger, full boards for his maple and walnut layers. This reduced the risk of twisting and allowed him to glue up cleaner, more stable panels.
Once dried and cleaned, these panels were cut into narrower strips and reassembled into new sections. By rotating the orientation of the layers in each strip, Billy created the illusion of squares interlocking across the board.
Rather than glue everything at once and risk misalignment, he glued smaller sections first. This ensured clean edges and perfect pattern alignment as the board came together.
Building the Pattern and Preparing Final Panels
The first major panel consisted of alternating sandwich strips and thin walnut dividers, creating the foundational pattern. Once that was complete, Billy started the second panel with a simpler layout but used the same precise attention to alignment.
By gluing the second panel all at once, Billy saved time while still maintaining clean geometry. After both panels were complete, they were sliced into thicker strips to be rotated and reassembled for the final glue-up.
Final Layout and Glue-Up
With all pattern blocks cut to the same thickness, Billy selected the best pieces for the final board layout. Having extra strips allowed him to remove any that didn’t match well or had imperfections.
The final glue-up was done with care, clamping the board tightly and evenly to avoid any gaps. Once dried, the board was trimmed to its final size and squared on all sides.
Finishing Details and Edge Work
To make the cutting board easier to handle, Billy beveled the underside edges. This subtle feature improves functionality while giving the board a more refined appearance.
He then moved through a full sanding sequence—starting with coarse grits and finishing with fine ones—to achieve a smooth, polished surface. After sanding, Billy raised the grain by misting the board with water, then lightly sanded it again. This helps prepare the surface for finishing and ensures it remains smooth over time.
Applying the Final Finish
Rather than soaking the board in mineral oil, Billy used a food-safe butcher block finish that combines oil and wax. This blend penetrates the wood to protect it from moisture while also creating a satin surface layer.
The finish was worked into the board thoroughly, including all edges. After allowing it to soak in, the excess was wiped away, revealing a soft sheen that highlights the wood’s natural contrast.
Why Choose an End Grain Cutting Board?
End grain construction helps protect both the board and your knives. Because the wood fibers stand vertically, blades pass between them rather than cutting across them—preserving sharpness and preventing deep scarring.
The geometric pattern adds artistic value while still keeping the board practical for everyday use. It’s the kind of woodworking project that feels right at home in both modern and rustic kitchens.
Final Thoughts on the Build
Billy’s cutting board is a great example of how woodworking combines precision and creativity. Even when a first attempt doesn’t go to plan, adapting your approach and taking your time can result in a much stronger final product.
This project also reinforces the value of working in stages, using contrasting woods for visual impact, and finishing with care. Whether you’re building for your own kitchen or creating a gift, this type of project is as rewarding as it is functional.
Please support Billy by visiting his website here: https://www.newtonmakes.com/shop.