Looking for a fun and functional woodworking project? This stylish step stool was created by Gunflint Designs, and it’s perfect for helping your little ones reach the sink or any high place in your home.
Materials and Tools
- Rough sawn maple wood
- Wood glue
- Black walnut for splines
- Screws
- Wood finish (e.g., Armour Seal)
- Table saw
- Jointer and planer
- Router table
- Clamps
- Oscillating belt sander
Step 1: Sketch and Cut the Wood
Start by sketching out the pieces you’ll need for your stool on a piece of rough sawn maple. You’ll require two large boards, four steps, and a bunch of inch-and-a-half-wide strips cut to various lengths. Cut the live edges off the maple with a bandsaw, then rip it down the middle to keep the material thicker and avoid excessive planing.
Step 2: Flatten and Square the Boards
Next, flatten and square the boards using a jointer and planer. After removing the rough outer layer, you’ll notice the beautiful colors emerging in the maple.
Step 3: Rip and Cut to Length
With the boards flattened to three-quarters of an inch thick, take them to the table saw to rip them into strips. Use a radial arm saw to cut them to their exact lengths.
Step 4: Assemble the Frame
Using a sled, create 45-degree miter cuts on all the frame pieces. Join the frame pieces together with tape to hold everything while the glue dries. Make sure the frame is square by measuring diagonally from corner to corner.
Step 5: Create the Steps
For the steps, you want a continuous grain pattern. Although the wood was warped, you can keep the live edge on the top step while trimming the bottom step flush with the frame.
Step 6: Strengthen the Joints
To improve the strength of your joints, use a spline jig for the table saw and insert thin splines into the corners. This will provide better grip than just using glue on end grain. Black walnut adds a nice contrast to the maple.
Step 7: Attach the Steps
After the glue dries, countersink holes in the frame to hide the screws used to attach the steps. Align the frame with the steps carefully and clamp before screwing everything together.
Step 8: Trim and Finalize Assembly
Trim any overhang using a flush trim bit in a router table. Assemble the rest of the stool by applying glue and using brad nails for extra security. Ensure everything is square before securing with screws.
Step 9: Cut the Legs
Now it’s time to cut the legs. Use the table saw sled to make precise cuts, ensuring the legs are all even. Mark angles with tape for easier assembly.
Step 10: Sand and Finish
Sand the edges and apply a finish. Use three coats of Armour Seal to protect the wood from wear and tear. The unique grain patterns will really pop once the finish is applied.
Final Thoughts
Creating this step stool was not only a practical project but also a rewarding experience. It’s a piece that will last through years of use and provide countless memories for your children. Thanks to the beautiful maple and thoughtful design, this stool will surely become a cherished item in your home.