If you’re looking to create a stunning outdoor table that can withstand the elements, you’re in the right place! This project was expertly crafted by Salty Woodworking, and it’s designed to not only look great but also last a lifetime.
Materials Needed:
- Sepil wood (tropical African hardwood)
- Wood glue
- Pocket screws
- Figure 8 fasteners
- Mineral oil (for finish)
Tools Required:
- Table saw
- Miter saw
- Joiner
- Router
- Track saw
- Sander
- Clamps
- Drill
Step 1: Prepare the Legs
Start by milling your sepil wood to create 4×4 legs for the table and benches. Once the legs are dry, use a joiner to ensure one flat face, and then proceed to make them perfectly square using your table saw.
Step 2: Cut to Length
Using a track saw, cut all the legs to the same length. This ensures that your table and benches will have a uniform height.
Step 3: Create the Apron
Next, cut strips of sepil wood down to 2 inches wide. These will serve as the framework or apron for your table.
Step 4: Assemble the Frame
For the joints, instead of mortising, use pocket screws and a generous amount of glue. Given the time constraints, this is a quick and effective method. Dry assemble everything first to ensure a good fit before final assembly.
Step 5: Sand and Chamfer
Disassemble the frame and sand everything smooth. Use a router to add a chamfer to the bottom of the legs to prevent chipping when dragged across surfaces.
Step 6: Final Assembly
Now it’s time to glue everything together. Be prepared; this table can get heavy quickly, so you might need help moving it.
Step 7: Add Support and Chamfers
Add support pieces towards the ends of the legs. Apply a 45° chamfer to all edges to give your table a refined look.
Step 8: Prepare the Tabletop
For the tabletop, set up a stop block to ensure all pieces are the same size. Cut them down and lay them out to check the fit before gluing them together.
Step 9: Glue Up the Top
This is the most stressful part! Use Titebond III glue, which has about a 10-minute working time. Enlist some help for this process to make it smoother.
Step 10: Final Touches
Once the glue has dried, chamfer the edges of the tabletop. Apply a finish using Rubio Monocoat for outdoor UV protection. This step may require some practice, so don’t hesitate to resand and try again if necessary.
Step 11: Assemble the Benches
Follow similar steps as the table to build your benches, ensuring they match in style and finish.
Step 12: Attach Figure Eight Fasteners
To finish up, install figure eight fasteners to secure the tabletop to the frame. This allows for natural expansion and contraction of the wood.
And there you have it! With some effort and creativity, you can build a stunning outdoor table that your family will enjoy for years to come. Thanks to Salty Woodworking for sharing this fantastic project.