Looking for a unique woodworking project that makes great use of scrap wood? This wooden American flag cross was designed by Max F from the channel Max F, and it’s a fantastic way to add a rustic touch to your home decor.
Before we dive into the steps, here’s a quick list of materials and tools you’ll need:
Materials:
- Scrap wood (various sizes)
- Wood stain (crimson, denim blue, and white)
- Precut wooden stars
- Wood glue
- Sawtooth hanger
Tools:
- Orbital sander
- Brad nailer
- Wood torch
- Square
- Ruler
- Cloth for staining
Step 1: Cut Your Wood Pieces
Start by cutting nine pieces of scrap wood, each measuring 1.5 inches wide by 3.25 inches long. You’ll need six of these for the bottom of the cross, and a larger piece measuring 4.5 by 3.25 inches for the top. Additionally, cut a piece for the left side of the cross at 7.25 by 3 inches, and two pieces for the right side at 4 inches long.
Step 2: Sand the Edges
Once your pieces are cut, sand any rough edges to ensure a smooth finish. A slight rounded edge can give a cleaner look and help with alignment when assembling the pieces.
Step 3: Torch the Wood
Using a wood torch, lightly burn the edges of your pieces. This technique enhances the grain and gives the wood a unique, rustic appearance. Make sure to torch the backer pieces as well, since they may be visible once the cross is mounted.
Step 4: Stain the Wood
Now it’s time to apply stain. Use crimson for the red sections, denim blue for the blue sections, and white for the remaining areas. Apply 2-3 coats depending on the desired opacity, and don’t forget to stain the sides and edges.
Step 5: Assemble the Cross
Once the stain is dry, flip the pieces over and begin assembling the cross. Use a brad nailer to secure the pieces together, applying wood glue beforehand for added strength. Make sure to align everything neatly using a square.
Step 6: Add the Hanger
Before flipping the cross back over, attach a sawtooth hanger to the back. This will allow you to easily mount the cross on a wall.
Step 7: Attach the Stars
Finally, it’s time to attach the stars. Use precut wooden stars, gluing them onto the designated areas of the cross. You can also use a micro nailer to secure them in place while the glue sets.
Step 8: Seal the Cross
To finish, apply a clear sealant to protect the wood and enhance its durability. You can use either satin or gloss finish, depending on your preference.
And there you have it! A beautiful wooden American flag cross that not only showcases your woodworking skills but also makes a stunning decor piece.