Looking for a practical and stylish way to store your vinyl records? Bob Holmes has created an excellent guide for building rolling vinyl record storage carts using 2x4s and plywood. This project is perfect for anyone looking to organize their record collection in a functional and simple way.
Materials and Tools Needed
- 2x4s
- Plywood
- Wheels (casters with brakes)
- Screws
- Wood glue
- Wood finish or stain (optional)
- Tape measure
- Drill
- Impact wrench
- Mallet
- Clamps (spring and long clamps)
- Orbital sander
- Miter saw
- Table saw or circular saw
Step 1: Cut the 2x4s
Start by cutting the 2x4s to a height of 12 inches for the corners of the cart. Set up a stop on your miter saw to ensure consistent cuts.
Step 2: Square the Edges
If desired, use a planer to shave off the rounded edges of the 2x4s for a more square appearance. This step is optional but recommended for aesthetics.
Step 3: Prepare for Assembly
Next, cut the shorter pieces that will form the corners of the cart. Use the longer pieces to gauge the lengths needed for the shorter pieces.
Step 4: Sand the Wood
Sand all pieces to remove any rough edges and stamps. Make sure to use a fresh sanding disc on your orbital sander for best results.
Step 5: Cut the Bottom Pan
Cut a piece of plywood for the bottom pan measuring 13 by 18 inches. This will support the weight of the records.
Step 6: Create Supports
Cut additional 2x4s to support the bottom pan at each end. Test fit to ensure everything lines up correctly.
Step 7: Drill Holes for Assembly
Layout and drill holes for attaching the supports using a drill bit with a countersink feature for a cleaner look.
Step 8: Assemble the Corner Pieces
Begin assembling the corner pieces by marking the width for screw holes. Use clamps to hold everything in place while screwing together.
Step 9: Attach the Top Piece
Cut the top piece to fit snugly. You may need to adjust by cutting it slightly longer and then trimming to fit perfectly.
Step 10: Final Assembly
Continue to assemble the cart, ensuring that all pieces are square. Use clamps to keep everything aligned while drilling and screwing in place.
Step 11: Attach the Wheels
Drill pilot holes to attach the wheels (casters) to the bottom. Ensure everything is aligned for smooth rolling.
Step 12: Finishing Touches
Once assembled, consider applying a wood stain or finish to enhance the appearance of your new record storage cart. The final design can hold about 70 records safely.
With these steps, anyone can create their own vinyl record storage cart that not only looks great but is also functional. Bob Holmes has made this project approachable for woodworkers of all skill levels. Happy building!